TCS Compact Nozzle Cleaning Station

Economical Robotic Welding Torch Maintenance

The state-of-the-art torch cleaning station TCS Compact from ABICOR BINZEL allows for quick and easy installation to practically all robot brands and types, top reliability and long performance life thanks to high-quality components, environmental friendliness, and workshop safety by fully enclosed maintenance functions.

Ensure process stability in robotic welding with the TCS Compact's preventive torch cleaning, wire cutting, and anti-spatter spraying. Get your robotic weld cell quick and effective gas nozzle cleaning for a reliable welding process and an increase in plant availability – torch maintenance at it's best!

TCS Compact Features & Benefits:

Compact shape with reliable V block 3-point clamp ensures nozzle locks securely for cleaning
Powerful high-quality air motor thoroughly cleans the welding gun nozzle in a ream cycle
Reliable pin and cut wire cutting device produces a sharp repeatable cut for a clean arc start
Full covered anti-spatter injector produces a full anti-spatter coat in an eco-friendly design
Highly efficient anti-spatter spray function performed by simple robot activation
Maintenance-friendly anti-spatter injector able to be serviced tool-free

TCS Compact Features at a Glance:

Reaming Station

A powerful air motor and durable reaming blade give the robotic torch a thorough cleaning and clearing of spatter. The motor and reamer blade are housed to protect from dirt and dust.

Wire Cutter & Anti-spatter Injector

The TCS Compact wire cutter unit uses a strong and reliable cutting device that sharply cuts the welding wire. Plunger style anti-spatter injector is motion activated and low consumption.

Plug and Play Connector

The simple Plug and Play connector of the TCS Compact allows for a single point of connection to operate the electrical outputs. Connect to compressed air and you're ready to go.

TCS Compact Product Videos:

TCS Compact Product Overview

TSi Anti-spatter Injector Application for TCS Compact

Product Catalog

TCS Compact Part Numbers

DESCRIPTION	PART NUMBER
TCS Compact Long Stand with 5m cable	830.2376.1
TCS Compact Short Stand with 5m cable	830.2366.1

TCS Compact Replacement Parts

ABIROB A 360 \| ABIROB A 500 ABIROB W 300 \| ABIROB W 500 \| ABIROB W 600 ROBO WH 242 \| ROBO WH 500 \| ROBO WH 600 \| ROBO WH 652T
ABIROB A 360
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	V-BLOCK
145.0592	16 mm / 68 mm	830.2165	830.2358
145.0593	16 mm / 70 mm	830.2165	830.2358
145.0594	16 mm / 65 mm	830.2165	830.2358
145.0595	14 mm / 68 mm	830.2207	830.2358
145.0596	14 mm / 70 mm	830.2207	830.2358
145.0597	14 mm / 65 mm	830.2207	830.2358
145.0599	13 mm / 68 mm	830.2199	830.2358
145.0600	12 mm / 70 mm	830.2199	830.2358
145.0601	13 mm / 65 mm	830.2199	830.2358
_{^{*V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2156 for A 360 Nozzles. Contact Technical Support for details.}}
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ABIROB A 500
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	V-BLOCK
145.0580	16 mm / 75 mm	830.2164	830.2361
145.0581	16 mm / 77 mm	830.2164	830.2361
145.0582	16 mm / 72 mm	830.2164	830.2361
145.0589	13 mm / 75 mm	830.2187	830.2361
145.0590	13 mm / 77 mm	830.2187	830.2361
145.0591	13 mm / 72 mm	830.2187	830.2361
145.0586	14 mm / 75 mm	830.2207	830.2361
145.0587	14 mm / 77 mm	830.2207	830.2361
145.0588	14 mm / 72 mm	830.2207	830.2361
145.0583	16 mm / 75 mm	830.2164	830.2361
145.0584	16 mm / 77 mm	830.2164	830.2361
145.0585	16 mm / 72 mm	830.2164	830.2361
*_{^{V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2159 for A 500 Nozzles. Contact Technical Support for details.}}**
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ABIROB W 300
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	V-BLOCK
145.0495	13 mm / 44.5 mm	Contact Us	830.2359
145.0564	16 mm / 48.5 mm	830.2187	830.2359
145.0494	16 mm / 44.5 mm	Contact Us	830.2359
*^{_{V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2157 for W 300 Nozzles. Contact Technical Support for details.}}**
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ABIROB W 500
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	V-BLOCK
145.0479	13 mm / 75.5 mm	830.2190	830.2359
145.0556	13 mm / 77.5 mm	830.2190	830.2359
145.0466	16 mm / 72 mm	830.2188	830.2359
145.0568	16 mm / 72.5 mm	830.2188	830.2359
145.0553	16 mm / 75.5 mm	830.2168	830.2359
145.0544	16 mm / 75.5 mm	830.2168	830.2359
145.0480	16 mm / 77 mm	830.2168	830.2359
^{_{*V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2157 for W 500 Nozzles. Contact Technical Support for details.}}
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ABIROB W 600
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	V-BLOCK
145.0689	18 mm / 92 mm	830.2186	830.2363
145.0686	21.5 mm / 86 mm	830.2379	830.2363
145.0687	21.5 mm / 86 mm	830.2379	830.2363
145.0688	21.5 mm / 95 mm	830.2379	830.2363
*_{^{V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2161 for W 600 Nozzles. Contact Technical Support for details.}}**
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ROBO WH 242
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	V-BLOCK
145.0090	15.5 mm / 62 mm	Contact Us	830.2357
145.0135	13 mm / 62 mm	830.2202	830.2357
145.0472	15.5 mm / 57 mm	Contact Us	830.2357
145.0473	13 mm / 57 mm	830.2202	830.2357
145.0547	13 mm / 59 mm	830.2202	830.2357
145.0159	11 mm / 62 mm	Contact Us	830.2357
_{^{*V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2155 for WH 242 Nozzles. Contact Technical Support for details.}}
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ROBO WH 500
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	V-BLOCK
145.0480	15.5 mm / 77 mm	830.2168	830.2359
145.0544	15.5 mm / 75.5 mm	830.2168	830.2359
145.0466	15.5 mm / 72 mm	830.2188	830.2359
145.0479	13 mm / 75.5 mm	830.2190	830.2359
145.0553	15.5 mm / 75.5 mm	830.2168	830.2359
145.0554	15.5 mm / 85.5 mm	830.2168	830.2359
145.0561	20 mm / 70 mm	830.2189	830.2359
145.0520	15.5 mm / 67 mm	831.0021	830.2359
145.0668	15.5 mm / 75.5 mm	830.2168	830.2359
145.0556	13 mm / 77.5 mm	830.2190	830.2359
145.0568	15.5 mm / 72.5 mm	830.2188	830.2359
145.0616	20 mm / 75.5 mm	830.2189	830.2359
145.0550	13 mm / 75.5 mm	830.2190	830.2359
**_{^{V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2157 for WH 500 Nozzles. Contact Technical Support for details.}}***
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ROBO WH 600
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	V-BLOCK
145.0689	18 mm / 92 mm	830.2186	830.2363
145.0687	21.5 mm / 86 mm	830.2379	830.2363
145.0688	21.5 mm / 95 mm	830.2379	830.2363
145.0686	21.5 mm / 92 mm	830.2379	830.2363
*_{^{V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2161 for WH 600 Nozzles. Contact Technical Support for details.}}**
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ROBO WH 652T
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	V-BLOCK
145.0574	18 mm / 84 mm	830.2198	830.2363
145.0575	21.5 mm / 84 mm	830.2196	830.2363
145.0606	18 mm / 82 mm	830.2198	830.2363
_{^{*V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2161 for WH 652T Nozzles. Contact Technical Support for details.}}
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General data

Total weight:	approx. 30 kg/66 lbs (long stand version), approx. 22.3 kg/49 lbs (short stand version)
Ambient temperature:	+ 5°C to + 50°C
Air consumption:	approx. 400 l/min. (14 CFM)
Pneumatic motor / nominal speed with oiled air:	approx. 650 rpm at 6 bar

Pneumatic connection

Connection OD:	min. Ø 6 mm
Nominal pressure:	6 bar / 90 psi
Operating pressure:	6–8 bar / 90-120 psi

Electrical clamping block

Input:	3 inputs for triggering the 5/2 directional control valves
Control voltage:	24VDC
Power consumption:	2.8W
Output:	2 outputs from inductive proximity switch (normal open switch) (pnp / npn)
Operating voltage:	10 – 30 V DC
Continuous current:	max.100mA
Current consumption:	approx. 4 mA (24 V)