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MIG/MAG Welding Torches
TIG Welding Torches
ROBOTIC SYSTEMS
Robot Welding Torches
Robot Periphery
Torch Maintenance-Reamers
Seam Tracking & Gas Control
Wire Feed Systems
Laser
Accessories
Fume Extraction Systems
Water Coolers
Push Pull Universal Power Supply
Welding Chemicals
Tungsten Electrodes
Tungsten Grinders & Cutters
Sockets & Plugs
Gouging Torches & Gouging Electrodes
Warranty
Warranty
Others
Fitness for Welders
MIG/MAG Welding Torches
Air-cooled Torches
Water-cooled Torches
Push Pull Torches
Fume Extraction Torches
Flux-cored Torches
Automatic/Machine Torches
Central Adapter System
TIG Welding Torches
Welding Torch "SR" Silicone Rubber
Robot Welding Torches
Through-arm Torches
Over-arm Torches
Endless Rotation
Robot Periphery
Robot Mount CAT2
Robot Mount CAT3
Robot Mount iCAT
Robot Mount iSTM
Wire Cutting Station WCS
External Anti-Spatter-Applicator TMS-VI
External Anti-Spatter-Injector TSi
Internal Anti-Spatter-Injector TMS-PI
Neck Alignment and Test Jig
Torch Maintenance-Reamers
Torch Cleaning Station TCS Compact
Torch Cleaning Station TCS-6PP
Torch Cleaning Station TCS-PP
Torch Cleaning Station TCS-6
Torch Cleaning Station TCS-LC
Seam Tracking & Gas Control
Electronic Welding Regulator EWR
Seam Tracking Sensor TH6D
Seam Tracking Sensor TH6i
Optical Online Seam Tracking Auto-Guide
Wire Feed Systems
Master-Feeder-System MFS-V3
Wire Feeder Conduit MasterLiner
Laser
Applications
Optic for laser brazing ALO1
Optic for laser brazing and welding ALO3
Optic for remote laser hardening RLH-A
Optic for remote laser welding RLW-A
Optic with stable focal position BO-SF
Optic BO
Fume Extraction Systems
Fume Extraction System FES-200 & FES-200 W3
Water Coolers
Cooling units CR 1000 / CR 1250
Push Pull Universal Power Supply
For reliable Push-Pull wire feeding
When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
See power supply
Welding Chemicals
Anti-spatter Sprays
Anti-spatter Gel
Coolant Liquids
Tungsten Electrodes
For best welding results
For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
Show electrodes
Tungsten Grinders & Cutters
For the longest electrode life!
For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
Show grinders
Sockets & Plugs
Welding cable connector system ABIPLUG
Gouging Torches & Gouging Electrodes
Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
Gouging Torch TEAM BINZEL
®
G 3000 / G 4000
Gouging electrodes ABIARC
Warranty
Fitness for Welders
Fitness Manual for Welders
Fitness Exercises for Welders
Solutions
Material
Stainless steel
Aluminum
Structural steel
Special material
Process
MIG (GMAW)
MAG (GMAW)
TIG (GTAW)
Laser welding
Plasma welding (PAW)
Plasma cutting
Manual metal arc welding (MMAW)
Main focus
Manual
Automated
Thin sheet welding
Thick plate welding
Welding large parts
Health
Research and development
Process development
MIG/MAG Welding Torches
Air-cooled Torches
Water-cooled Torches
Push Pull Torches
Fume Extraction Torches
Flux-cored Torches
Automatic/Machine Torches
Central Adapter System
TIG Welding Torches
Welding Torch "SR" Silicone Rubber
Robot Welding Torches
Through-arm Torches
Over-arm Torches
Endless Rotation
Robot Periphery
Robot Mount CAT2
Robot Mount CAT3
Robot Mount iCAT
Robot Mount iSTM
Wire Cutting Station WCS
External Anti-Spatter-Applicator TMS-VI
External Anti-Spatter-Injector TSi
Internal Anti-Spatter-Injector TMS-PI
Neck Alignment and Test Jig
Torch Maintenance-Reamers
Torch Cleaning Station TCS Compact
Torch Cleaning Station TCS-6PP
Torch Cleaning Station TCS-PP
Torch Cleaning Station TCS-6
Torch Cleaning Station TCS-LC
Seam Tracking & Gas Control
Electronic Welding Regulator EWR
Seam Tracking Sensor TH6D
Seam Tracking Sensor TH6i
Optical Online Seam Tracking Auto-Guide
Wire Feed Systems
Master-Feeder-System MFS-V3
Wire Feeder Conduit MasterLiner
Laser
Applications
Optic for laser brazing ALO1
Optic for laser brazing and welding ALO3
Optic for remote laser hardening RLH-A
Optic for remote laser welding RLW-A
Optic with stable focal position BO-SF
Optic BO
Fume Extraction Systems
Fume Extraction System FES-200 & FES-200 W3
Water Coolers
Cooling units CR 1000 / CR 1250
Push Pull Universal Power Supply
For reliable Push-Pull wire feeding
When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
See power supply
Welding Chemicals
Anti-spatter Sprays
Anti-spatter Gel
Coolant Liquids
Tungsten Electrodes
For best welding results
For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
Show electrodes
Tungsten Grinders & Cutters
For the longest electrode life!
For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
Show grinders
Sockets & Plugs
Welding cable connector system ABIPLUG
Gouging Torches & Gouging Electrodes
Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
Gouging Torch TEAM BINZEL
®
G 3000 / G 4000
Gouging electrodes ABIARC
Warranty
Fitness for Welders
Fitness Manual for Welders
Fitness Exercises for Welders
Stainless steel
Join securely – prevent corrosion
Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
Show Material
Aluminum
Long-lasting connections – outstanding visual appearance
Aluminum is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
Show Material
Structural steel
Numerous types – infinite possibilities
Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
Show Material
Special material
Special properties – special applications
Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
Show Material
MIG (GMAW)
Metal inert gas welding
MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
Show Process
MAG (GMAW)
Metal active gas welding
MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
Show Process
TIG (GTAW)
Tungsten inert gas welding
TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
Show Process
Laser welding
Laser beam welding
Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
Show Process
Plasma welding (PAW)
Tungsten plasma welding / Plasma metal inert gas welding
Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
Show Process
Plasma cutting
Plasma arc cutting
Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
Show Process
Manual metal arc welding (MMAW)
Arc electrode welding
Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
Show Process
Manual
Join securely – work effectively
Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
Show Main Focus
Automated
Welding evenly – working economically
With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
Show Main Focus
Thin sheet welding
Ensuring stability – avoiding thermal distortion
Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
Show Main Focus
Thick plate welding
More efficient welding – improving quality
Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
Show Main Focus
Welding large parts
Wide welds – long distances
Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
Show Main Focus
Health
Reducing strain – preventing tension
Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
Show Main Focus
Research and development
Using the test laboratory – driving innovations
ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
Show Main Focus
Process development
Utilise competence – optimise processes
ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
Show Main Focus
References
Manual
Lake Area Technical Institute, Watertown, South Dakota, USA
CRIST Offshore Sp. zo.o., Gdynia, Poland
E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Kranbau Köthen GmbH, Köthen, Germany
Remontowa Shipbuilding SA, Danzig, Poland
SAMSON AG, Frankfurt, Germany
Gdansk Shipyard SA, Danzig, Poland
Automated
General Motors Hamtramck, Detroit, Michigan, USA
Bronpi Calefacción, Lucena, Spain
Gosan S.A., Bilbao, Spain
Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
WP Performance Systems, Munderfing, Austria
MIG/MAG Welding Torches
Air-cooled Torches
Water-cooled Torches
Push Pull Torches
Fume Extraction Torches
Flux-cored Torches
Automatic/Machine Torches
Central Adapter System
TIG Welding Torches
Welding Torch "SR" Silicone Rubber
Robot Welding Torches
Through-arm Torches
Over-arm Torches
Endless Rotation
Robot Periphery
Robot Mount CAT2
Robot Mount CAT3
Robot Mount iCAT
Robot Mount iSTM
Wire Cutting Station WCS
External Anti-Spatter-Applicator TMS-VI
External Anti-Spatter-Injector TSi
Internal Anti-Spatter-Injector TMS-PI
Neck Alignment and Test Jig
Torch Maintenance-Reamers
Torch Cleaning Station TCS Compact
Torch Cleaning Station TCS-6PP
Torch Cleaning Station TCS-PP
Torch Cleaning Station TCS-6
Torch Cleaning Station TCS-LC
Seam Tracking & Gas Control
Electronic Welding Regulator EWR
Seam Tracking Sensor TH6D
Seam Tracking Sensor TH6i
Optical Online Seam Tracking Auto-Guide
Wire Feed Systems
Master-Feeder-System MFS-V3
Wire Feeder Conduit MasterLiner
Laser
Applications
Optic for laser brazing ALO1
Optic for laser brazing and welding ALO3
Optic for remote laser hardening RLH-A
Optic for remote laser welding RLW-A
Optic with stable focal position BO-SF
Optic BO
Fume Extraction Systems
Fume Extraction System FES-200 & FES-200 W3
Water Coolers
Cooling units CR 1000 / CR 1250
Push Pull Universal Power Supply
For reliable Push-Pull wire feeding
When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
See power supply
Welding Chemicals
Anti-spatter Sprays
Anti-spatter Gel
Coolant Liquids
Tungsten Electrodes
For best welding results
For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
Show electrodes
Tungsten Grinders & Cutters
For the longest electrode life!
For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
Show grinders
Sockets & Plugs
Welding cable connector system ABIPLUG
Gouging Torches & Gouging Electrodes
Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
Gouging Torch TEAM BINZEL
®
G 3000 / G 4000
Gouging electrodes ABIARC
Warranty
Fitness for Welders
Fitness Manual for Welders
Fitness Exercises for Welders
Stainless steel
Join securely – prevent corrosion
Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
Show Material
Aluminum
Long-lasting connections – outstanding visual appearance
Aluminum is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
Show Material
Structural steel
Numerous types – infinite possibilities
Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
Show Material
Special material
Special properties – special applications
Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
Show Material
MIG (GMAW)
Metal inert gas welding
MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
Show Process
MAG (GMAW)
Metal active gas welding
MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
Show Process
TIG (GTAW)
Tungsten inert gas welding
TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
Show Process
Laser welding
Laser beam welding
Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
Show Process
Plasma welding (PAW)
Tungsten plasma welding / Plasma metal inert gas welding
Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
Show Process
Plasma cutting
Plasma arc cutting
Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
Show Process
Manual metal arc welding (MMAW)
Arc electrode welding
Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
Show Process
Manual
Join securely – work effectively
Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
Show Main Focus
Automated
Welding evenly – working economically
With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
Show Main Focus
Thin sheet welding
Ensuring stability – avoiding thermal distortion
Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
Show Main Focus
Thick plate welding
More efficient welding – improving quality
Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
Show Main Focus
Welding large parts
Wide welds – long distances
Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
Show Main Focus
Health
Reducing strain – preventing tension
Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
Show Main Focus
Research and development
Using the test laboratory – driving innovations
ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
Show Main Focus
Process development
Utilise competence – optimise processes
ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
Show Main Focus
Lake Area Technical Institute, Watertown, South Dakota, USA
Top trade school with industry in mind
Lake Area Technical isn't just a trade school - it is one of the pre-eminent two-year trade schools in the entire United States. A pipeline for some of the biggest manufacturing companies in the country, Lake Area Technical has enhanced the student experience and preparation with help from ABICOR BINZEL's line of ABIMIG torches.
Show Reference
CRIST Offshore Sp. zo.o., Gdynia, Poland
The specialist for offshore constructions and platforms
The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
Show Reference
E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Stainless and steel – for the highest demands
E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
Show Reference
Kranbau Köthen GmbH, Köthen, Germany
We take a load off you
Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
Show Reference
Remontowa Shipbuilding SA, Danzig, Poland
Ship conversion and shipbuilding with the highest standards
The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG® A T LW torches from ABICOR BINZEL for all its welding work.
Show Reference
SAMSON AG, Frankfurt, Germany
Valves for measurement and control technology
SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
Show Reference
Gdansk Shipyard SA, Danzig, Poland
Shipbuilders with a long tradition
The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
Show Reference
General Motors Hamtramck, Detroit, Michigan, USA
Re-imagining the Cadillac CT6
General Motors is one of the giants of the automotive industry, and a trailblazer in car designs and build. And when GM wanted to revolutionize the design of the Cadillac CT6, they looked to ABICOR BINZEL's laser welding optics to provide one of the key product solutions to make their groundbreaking aluminum car body a reality.
Show Reference
Bronpi Calefacción, Lucena, Spain
100% tightness for comfortable warmth
Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
Show Reference
Gosan S.A., Bilbao, Spain
Gosan products lift the world
Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
Show Reference
Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
Reliable series production of hydraulic tanks
Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
Show Reference
WP Performance Systems, Munderfing, Austria
World-class welding
WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
Show Reference
Info & Support
Download Center
Catalogs
Operating instructions
Instruction leaflets
Safety data sheets
Declarations of Conformity
Ordering charts
Media
ABIBLOG
Magazine WELDER`S WORLD
Video Gallery
MIG/MAG Welding Torches
Air-cooled Torches
Water-cooled Torches
Push Pull Torches
Fume Extraction Torches
Flux-cored Torches
Automatic/Machine Torches
Central Adapter System
TIG Welding Torches
Welding Torch "SR" Silicone Rubber
Robot Welding Torches
Through-arm Torches
Over-arm Torches
Endless Rotation
Robot Periphery
Robot Mount CAT2
Robot Mount CAT3
Robot Mount iCAT
Robot Mount iSTM
Wire Cutting Station WCS
External Anti-Spatter-Applicator TMS-VI
External Anti-Spatter-Injector TSi
Internal Anti-Spatter-Injector TMS-PI
Neck Alignment and Test Jig
Torch Maintenance-Reamers
Torch Cleaning Station TCS Compact
Torch Cleaning Station TCS-6PP
Torch Cleaning Station TCS-PP
Torch Cleaning Station TCS-6
Torch Cleaning Station TCS-LC
Seam Tracking & Gas Control
Electronic Welding Regulator EWR
Seam Tracking Sensor TH6D
Seam Tracking Sensor TH6i
Optical Online Seam Tracking Auto-Guide
Wire Feed Systems
Master-Feeder-System MFS-V3
Wire Feeder Conduit MasterLiner
Laser
Applications
Optic for laser brazing ALO1
Optic for laser brazing and welding ALO3
Optic for remote laser hardening RLH-A
Optic for remote laser welding RLW-A
Optic with stable focal position BO-SF
Optic BO
Fume Extraction Systems
Fume Extraction System FES-200 & FES-200 W3
Water Coolers
Cooling units CR 1000 / CR 1250
Push Pull Universal Power Supply
For reliable Push-Pull wire feeding
When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
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Welding Chemicals
Anti-spatter Sprays
Anti-spatter Gel
Coolant Liquids
Tungsten Electrodes
For best welding results
For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
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Tungsten Grinders & Cutters
For the longest electrode life!
For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
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Sockets & Plugs
Welding cable connector system ABIPLUG
Gouging Torches & Gouging Electrodes
Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
Gouging Torch TEAM BINZEL
®
G 3000 / G 4000
Gouging electrodes ABIARC
Warranty
Fitness for Welders
Fitness Manual for Welders
Fitness Exercises for Welders
Stainless steel
Join securely – prevent corrosion
Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
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Aluminum
Long-lasting connections – outstanding visual appearance
Aluminum is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
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Structural steel
Numerous types – infinite possibilities
Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
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Special material
Special properties – special applications
Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
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MIG (GMAW)
Metal inert gas welding
MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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MAG (GMAW)
Metal active gas welding
MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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TIG (GTAW)
Tungsten inert gas welding
TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
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Laser welding
Laser beam welding
Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
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Plasma welding (PAW)
Tungsten plasma welding / Plasma metal inert gas welding
Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
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Plasma cutting
Plasma arc cutting
Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
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Manual metal arc welding (MMAW)
Arc electrode welding
Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
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Manual
Join securely – work effectively
Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
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Automated
Welding evenly – working economically
With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
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Thin sheet welding
Ensuring stability – avoiding thermal distortion
Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
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Thick plate welding
More efficient welding – improving quality
Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
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Welding large parts
Wide welds – long distances
Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
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Health
Reducing strain – preventing tension
Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
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Research and development
Using the test laboratory – driving innovations
ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
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Process development
Utilise competence – optimise processes
ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
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Lake Area Technical Institute, Watertown, South Dakota, USA
Top trade school with industry in mind
Lake Area Technical isn't just a trade school - it is one of the pre-eminent two-year trade schools in the entire United States. A pipeline for some of the biggest manufacturing companies in the country, Lake Area Technical has enhanced the student experience and preparation with help from ABICOR BINZEL's line of ABIMIG torches.
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CRIST Offshore Sp. zo.o., Gdynia, Poland
The specialist for offshore constructions and platforms
The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
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E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Stainless and steel – for the highest demands
E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
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Kranbau Köthen GmbH, Köthen, Germany
We take a load off you
Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
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Remontowa Shipbuilding SA, Danzig, Poland
Ship conversion and shipbuilding with the highest standards
The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG® A T LW torches from ABICOR BINZEL for all its welding work.
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SAMSON AG, Frankfurt, Germany
Valves for measurement and control technology
SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
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Gdansk Shipyard SA, Danzig, Poland
Shipbuilders with a long tradition
The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
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General Motors Hamtramck, Detroit, Michigan, USA
Re-imagining the Cadillac CT6
General Motors is one of the giants of the automotive industry, and a trailblazer in car designs and build. And when GM wanted to revolutionize the design of the Cadillac CT6, they looked to ABICOR BINZEL's laser welding optics to provide one of the key product solutions to make their groundbreaking aluminum car body a reality.
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Bronpi Calefacción, Lucena, Spain
100% tightness for comfortable warmth
Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
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Gosan S.A., Bilbao, Spain
Gosan products lift the world
Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
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Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
Reliable series production of hydraulic tanks
Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
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WP Performance Systems, Munderfing, Austria
World-class welding
WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
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ROBOTIC SYSTEMS
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ABIBLOG
Check out the new ABICOR BINZEL blog, and get the latest and greatest welding knowledge you can find.
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Magazine WELDER`S WORLD
Here you will find all issues of our customer magazine WELDER´S WORLD for downloading. The printed versions you can order for free and without further obligation by sending an email to abo@binzel-abicor.com.
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ROBOTIC SYSTEMS
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MIG/MAG Welding Torches
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Accessories
Fume Extraction Systems
Water Coolers
Push Pull Universal Power Supply
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Tungsten Grinders & Cutters
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Gouging Torches & Gouging Electrodes
Warranty
Warranty
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Fitness for Welders
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Frederick, MD 21703
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