TCS-FP Torch Cleaning Station
The Full Package in Robotic Welding Torch Maintenance
The all-in-one TCS-FP from ABICOR BINZEL is a true plug-and-play solution for robotic welding torch maintenance. Featuring a single-point connector system, the TCS-FP comes equipped with catch tray covers on the reamer blade and wire cutting station for a cleaner, more efficient reaming cycle.
The anti-spatter injection unit for the TCS-FP is a new pneumatic-based application that eliminates the need for a solenoid and allows for activation via the robot's motion.
The protective covering around the injector improves coverage to the welding nozzle and collects more overspray.
TCS-FP Features and Benefits:
- Solenoids integrated into station stand for improved protection and easy access
- Single point connector for a true plug-and-play torch cleaning solution
- Optimized module stand height for simpler access and easier placement in the weld cell
- Anti-spatter Injector easily adjustable and able to be maintained tool-free
- Future Fieldbus integration available soon
TCS-FP Features at a Glance:
Nozzle Reaming & Clamp set
Reamer blade especially suited to the welding torch nozzle with clamp sets available for each nozzle diameter. A strong, high-quality air motor powerfully cleans debris from the nozzle for a reliable process.
Wire Cutting Station WCS
Unique clamp and shear wire cutting motion gets a cleaner cut and better arc starts. This method allows for more reliable arc starts throughout the process. Simple reprogramming every 10,000 cuts gives the wire cutter up to 50,000 cuts.
Anti-spatter Injector TSi
A simple, motion activated design allows for anti-spatter application via the robot motion. Highly efficient unit is easily adjustable, produces low consumption, is cleaner and environmentally friendly, and can be maintained without tools.
TCS-FP Product Videos:
TCS-FP Product Overview
TCS-FP Features in Detail
Catalog & Operating Manual
Turck Connection Cable
Description |
Part Number |
5m Turck Connection Cord |
175.0819 |
Reamer Blades & Clamp Sets
NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | CLAMP SET |
145.0592 |
16 mm / 68 mm | 831.0487 | 831.0166 |
145.0593 |
16 mm / 70 mm | 831.0487 | 831.0166 |
145.0594 |
16 mm / 65 mm | 831.0589 | 831.0166 |
145.0595 |
14 mm / 68 mm | 831.0592 | 831.0166 |
145.0596 |
14 mm / 70 mm | 831.0592 | 831.0166 |
145.0597 |
14 mm / 65 mm | 831.0593 | 831.0166 |
145.0599 |
13 mm / 68 mm | 831.0604 | 831.0166 |
145.0601 |
13 mm / 65 mm | 831.0604 | 831.0166 |
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NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | CLAMP SET |
145.0580 |
16 mm / 75 mm | 831.0488 | 831.0148 |
145.0581 |
16 mm / 77 mm | 831.0487 | 831.0148 |
145.0582 |
16 mm / 72 mm | 831.0591 | 831.0148 |
145.0589 |
13 mm / 75 mm | 831.0180 | 831.0148 |
145.0590 |
13 mm / 77 mm | 831.0180 | 831.0148 |
145.0591 |
13 mm / 72 mm | 831.0169 | 831.0148 |
145.0586 |
14 mm / 75 mm | 831.0592 | 831.0148 |
145.0587 |
14 mm / 77 mm | 831.0592 | 831.0148 |
145.0588 |
14 mm / 72 mm | 831.0593 | 831.0148 |
145.0583 |
16 mm / 75 mm | 831.0488 | 831.0148 |
145.0584 |
16 mm / 77 mm | 831.0488 | 831.0148 |
145.0585 |
16 mm / 72 mm | 831.0591 | 831.0148 |
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NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | CLAMP SET |
145.0495 |
13 mm / 44.5 mm | 831.0180 | 831.0147 |
145.0564 |
16 mm / 48.5 mm | Contact Us | 831.0147 |
145.0494 |
16 mm / 44.5 mm | 831.0576 | 831.0147 |
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NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | CLAMP SET |
145.0479 |
13 mm / 75.5 mm | 831.0413 | 831.0147 |
145.0556 |
13 mm / 77.5 mm | 831.0413 | 831.0147 |
145.0466 |
16 mm / 72 mm | 831.0216 | 831.0147 |
145.0568 |
16 mm / 72.5 mm | 831.0216 | 831.0147 |
145.0553 |
16 mm / 75.5 mm | 831.0023 | 831.0147 |
145.0544 |
16 mm / 75.5 mm | 831.0023 | 831.0147 |
145.0480 |
16 mm / 77 mm | 831.0023 | 831.0147 |
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NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | CLAMP SET |
145.0689 |
18 mm / 92 mm | 831.0162 | 831.0781 |
145.0686 |
21.5 mm / 86 mm | 831.0747 | 831.0781 |
145.0687 |
21.5 mm / 86 mm | 831.0763 | 831.0781 |
145.0688 |
21.5 mm / 95 mm | 831.0764 | 831.0781 |
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NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | CLAMP SET |
145.0090 |
15.5 mm / 62 mm | 831.0022 | 831.0146 |
145.0135 |
13 mm / 62 mm | 831.0361 | 831.0146 |
145.0472 |
15.5 mm / 57 mm | 831.0237 | 831.0146 |
145.0473 |
13 mm / 57 mm | 831.0356 | 831.0146 |
145.0547 |
13 mm / 59 mm | 831.0356 | 831.0146 |
145.0159 |
11 mm / 62 mm | Contact Us | 831.0146 |
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NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | CLAMP SET |
145.0480 |
15.5 mm / 77 mm | 831.0023 | 831.0147 |
145.0544 |
15.5 mm / 75.5 mm | 831.0023 | 831.0147 |
145.0466 |
15.5 mm / 72 mm | 831.0216 | 831.0147 |
145.0479 |
13 mm / 75.5 mm | 831.0413 | 831.0147 |
145.0553 |
15.5 mm / 75.5 mm | 831.0023 | 831.0147 |
145.0554 |
15.5 mm / 85.5 mm | 831.0023 | 831.0147 |
145.0561 |
20 mm / 70 mm | 831.0369 | 831.0147 |
145.0520 |
15.5 mm / 67 mm | 831.0021 | 831.0147 |
145.0668 |
15.5 mm / 75.5 mm | 831.0023 | 831.0147 |
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NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | CLAMP SET |
145.0689 |
18 mm / 92 mm | 831.0162 | 831.0781 |
145.0687 |
21.5 mm / 86 mm | 831.0763 | 831.0781 |
145.0688 |
21.5 mm / 95 mm | 831.0764 | 831.0781 |
145.0686 |
21.5 mm / 92 mm | 831.0747 | 831.0781 |
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NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | CLAMP SET |
145.0574 |
18 mm / 84 mm | 831.0587 | 830.0781 |
145.0575 |
21.5 mm / 84 mm | 831.0547 | 830.0781 |
145.0606 |
18 mm / 82 mm | 831.0587 | 830.0781 |
*V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2161 for WH 652T Nozzles. Contact Technical Support for details. | |||
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Technical Specifications
General data
Total weight: |
approx. 23 kg/50.7 lbs |
Ambient temperature: |
+ 5°C to + 50°C |
Relative humidity: | Up to 90 % at 20 °C |
Dimensions |
11.8 in x 13.8 in x 25.6 in 300 mm x 350 mm x 650 mm |
Pneumatic distributor block
Connection OD: | min. Ø 6 mm or 1/4 in |
Nominal pressure: |
6 bar / 90 psi |
Operating pressure: | 6–8 bar / 90-120 psi |
Pneumatic motor
Pnuematic motor / nominal speed with oiled air: |
Approx. 650 rpm at 6 bar / 90 psi |
Air consumption: |
Approx. 400 l/min |
Container (anti-spatter fluid): | 1 liter |
Air supply connection: | Inner width 6 mm or 1/4 in |
Maximum torque: | 8 Nm |
Electrical connections
Operating voltage: |
24 VDC / 15 W |
Permitted range: |
20 - 30 VDC |
Permitted residual ripple: | Vss <10% |
Electrical connections - Two 5/2 internal directional valves
Actuation: |
24 VDC |
Power consumption per valve: |
2.8 W |
Electrical connections - One 5/2 external directional valve for Wire Cutting Station
Actuation: |
24 VDC |
Power consumption per valve: |
2.8 W |
Anti-spatter injection unit
Bottle capacity: |
1 liter |
Operating pressure: |
Max. 6 bar / 90 psi |
Maximum actuation time: | 4 seconds |
Anti-spatter fluid consumption: | Depends on desired dosage |
Wire cutter
Cutting capacity: |
6 bar |
Solid wire: |
Up to 1.6 mm / .062" |
Cutting time: | 1 second |