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Tuotteet
- - MIG/MAG hitsauspolttimet
    Hitsauspolttimet MB EVO PRO
    Hitsauspolttimet MB EVO
    Hitsauspolttimet MB GRIP
    Hitsauspolttimet MB ERGO
    
    Push-Pull Plus hitsauspolttimet
    
    MIG-MAG savuimupolttimet RAB GRIP
    MIG-MAG savuimupolttimet RAB GRIP HE
    
    Hitsauspolttimet ABIMIG^® A T LW
    Hitsauspolttimet ABIMIG^® A LW
    Hitsauspolttimet ABIMIG^® W T
    Hitsauspolttimet ABIMIG^® W
    Hitsauspolttimet ABIMIG^® GRIP W
    Kokoonpano-ohjelma
    
    Hitsauspoltin täytelangalle
    
    Pikaliitin ja pikaliitinjärjestelmä
  - TIG hitsauspolttimet
    Hitsauspolttimet SR
    Hitsauspolttimet ABITIG^® GRIP 9 - 26
    Hitsauspolttimet ABITIG^® GRIP 150 - 500
    Hitsauspolttimet ABITIG^® GRIP Little 9 - 24
    Hitsauspolttimet ABITIG^® GRIP Little 90 - 260
  - Plasmaleikkauspolttimet
    ABIPLAS^® CUT
    ABICUT
    PSB
  - Plasmahitsauspolttimet
    ABIPLAS^® WELD
  - Robottihitsauspolttimet
    MIG/MAG Robottihitsauspolttimet WH / WH-PP A
    MIG/MAG Robottihitsauspolttimet WH / WH-PP W
    MIG/MAG Robottihitsauspolttimet ABIROB^® W
    MIG/MAG Robottihitsauspolttimet ABIROB^® A
    MIG/MAG Robottihitsauspolttimet ABIROB^® 350 GC
    MIG/MAG Robottihitsauspolttimet ROBO Standard
    MIG/MAG Robottihitsauspolttimet ROBO Compact W600
    MIG/MAG Robottihitsauspolttimet TANDEM
    TIG Robottihitsauspolttimet ABITIG^® WH
    TIG Robottihitsauspolttimet ABITIG^® MT
    PLASMA Robottihitsauspolttimet ABIPLAS^® WELD
    Konepoltin ABIMIG^® SpinArc^®
  - Robottihitsausvarusteet
    ATS-Rotor
    Robottipolttimenpidin CAT3
    Robottipolttimenpidin iCAT
    Robottipolttimenpidin iCAT mini
    Robottipolttimenpidin iSTM
    Langansyöttöjärjestelmä MasterLiner
    Polttimen puhdistusasema BRS
    TES-polttimen vaihtoasema
    Langankatkaisuasema DAV
    Sumutusyksikkö TSi
    Kaulan tarkastus- ja oikaisupenkki
  - Robotti-virtalähde
    Robotti-virtalähde iROB
  - Langansyöttöjärjestelmät
    Master Feeder System MFS-V3
  - Sensorit
    Kaasunhallintajärjestelmä EWR 2 / EWR 2 Net
    Railonseuranta-anturi TH6D
    Railonseuranta-anturi TH6i
  - Laser
    Sovellukset
    Optiikka laserjuotoksiin ALO1
    Optiikka laserjuotoksiin ja -hitsaukseen ALO3
    Optiikka etälaserlämpökäsittelyyn RLH-A
    Optiikka etälaserhitsaukseen RLW-A
    Optiikka vakaalla polttopisteellä BO-SF
    Optiikka BO
  - Kaapeliliittimet
    Kaapeliliittimet ABIPLUG
  - Puikonpitimet, hiilikaaritalttauspolttimet ja talttaushiilet
    Puikonpitimet DE 2200 / 2300 / 2400 / 2500
    Hiilikaaritalttauspoltin K10 / K12 / K12 T / K16 / K16 T
    Hiilikaaritalttauspoltin TEAM BINZEL^® G 3000 / G 4000
    Talttaushiilet ABIARC
  - Tarvikkeet ja työkalut
    Hitsaustarvikkeet ammattilaisille
    Ammattilaisille tarkoitetut hitsaustarvikkeet lisäävät polttimesi kestävyyttä ja luotettavuutta. Ne täydentävät käytännöllisyyttä ja lisäävät polttimen käyttöikää.
  - Savunpoistojärjestelmät ja jäähdytyslaitteet
    Savuimurit FES-200 ja FES-200 W3
    Savuimurit FEC
    Vedenkiertolaitteet CR 1000 / CR 1250
    Langansyöttölaitteet ABIDRIVE V2
  - Hitsauskemikaalit
    Roiskesuojasprayt
    Roiskesuojatahnat
    Roiskesuoja-aineet
    Jäähdytysnesteet
  - Wolfram-elektrodit
    Parhaisiin hitsaustuloksiin
    Sulamaton ja hyvin lämpöä kestävä wolfram-elektrodi on yksi tärkeimmistä osatekijöistä TIG-hitsauksessa hitsauspolttimen, virtalähteen ja kaasun lisäksi.
  - Hitsarin kunto-ohjelma
    Kuntoiluohjeet hitsaajille
    Fitness exercises for welders
Ratkaisut
- - Stainless steel
    Join securely – prevent corrosion
    Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
  - Aluminium
    Long-lasting connections – outstanding visual appearance
    Aluminium is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
  - Structural steel
    Numerous types – infinite possibilities
    Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
  - Special material
    Special properties – special applications
    Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
  - MIG (GMAW)
    Metal inert gas welding
    MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - MAG (GMAW)
    Metal active gas welding
    MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - TIG (GTAW)
    Tungsten inert gas welding
    TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
  - Laser welding
    Laser beam welding
    Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
  - Plasma welding (PAW)
    Tungsten plasma welding / Plasma metal inert gas welding
    Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
  - Plasma cutting
    Plasma arc cutting
    Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
  - Manual metal arc welding (MMAW)
    Arc electrode welding
    Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
  - Manual
    Join securely – work effectively
    Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
  - Automated
    Welding evenly – working economically
    With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
  - Thin sheet welding
    Ensuring stability – avoiding thermal distortion
    Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
  - Thick plate welding
    More efficient welding – improving quality
    Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
  - Welding large parts
    Wide welds – long distances
    Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
  - Health
    Reducing strain – preventing tension
    Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
  - Research and development
    Using the test laboratory – driving innovations
    ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
  - Process development
    Utilise competence – optimise processes
    ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
References
- - BOMAG GmbH, Boppard, Germany
    Testing the MB EVO PRO: lighter, more flexible and cooler
    BOMAG specialises in machines for compacting earth, asphalt and waste. The global market leader based in Boppard at the Rhein river has around 2500 employees worldwide. ABICOR BINZEL welding torches have been used here for over 30 years for demanding welding tasks in steel construction work. In test operations over several weeks, the new air- and liquid-cooled MB EVO PRO welding torches convinced welders and those responsible straight away.
  - CRIST Offshore Sp. zo.o., Gdynia, Poland
    The specialist for offshore constructions and platforms
    The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
  - E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
    Stainless and steel – for the highest demands
    E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
  - Kranbau Köthen GmbH, Köthen, Germany
    We take a load off you
    Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
  - Remontowa Shipbuilding SA, Danzig, Poland
    Ship conversion and shipbuilding with the highest standards
    The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG® A T LW torches from ABICOR BINZEL for all its welding work.
  - SAMSON AG, Frankfurt, Germany
    Valves for measurement and control technology
    SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
  - Gdansk Shipyard SA, Danzig, Poland
    Shipbuilders with a long tradition
    The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
  - Bronpi Calefacción, Lucena, Spain
    100% tightness for comfortable warmth
    Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
  - Gosan S.A., Bilbao, Spain
    Gosan products lift the world
    Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
  - Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
    Reliable series production of hydraulic tanks
    Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
  - WP Performance Systems, Munderfing, Austria
    World-class welding
    WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
Teollisuus
- - Teollisuus
    Autoteollisuus ja kuljetusala
    Yleinen tuotanto
    Laivanrakennus ja offshore-teollisuus
    Rakennusala
    Raskas koneenrakennusteollisuus
    Energia-ala
    Uudet teknologiat
  - Autoteollisuus ja kuljetusala
    Kaunis ulkonäkö – paras mahdollinen turvallisuus ja vakaus
    Autoteollisuudessa ja kuljetusalalla pitää hitsausliitosten täyttää tiukat vaatimukset. Käyttöalueesta riippuen tärkeimpiä vaatimuksia ovat väsymislujuus, turvallisuus ja ulkonäkö. Konealustoissa käytetään paksuja levyjä, kevyissä koriosissa ohuita levyjä ja alumiinia, matkustajatiloissa erittäin kestävää ja muodonpitävää terästä. ABICOR BINZEL tarjoaa ajoneuvojen valmistajille ja niiden alihankkijoille täydellisen valikoiman liitosteknisiä ratkaisuja manuaalisiin, osittain mekanisoituihin ja automatisoituihin hitsausprosesseihin.
  - Yleinen tuotanto
    Moninaiset materiaalit – sovitetut hitsausmenetelmät
    Putkista toimistotuoleihin ja pankkiautomaateista vuoristoratoihin – ilman hitsaustekniikkaa tämä kaikki ei olisi mahdollista. Monet erilaiset käyttökohteet asettavat hitsaajille, prosesseille ja laitteille mitä erilaisimpia vaatimuksia. Tärkeintä hitsausmenetelmän valinnassa on materiaali ja sen erityisominaisuudet. ABICOR BINZEL tarjoaa optimaalisia liitosteknisiä ratkaisuja lähes kaikille materiaaleille ja kaikkiin hitsaustöihin – manuaaliseen, mekanisoituun ja automatisoituun hitsaukseen.
  - Laivanrakennus ja offshore-teollisuus
    Raskaan teollisuuden vaatimukset – monipuoliset hitsaustyöt
    Laivanrakennuksen ja offshore-teollisuuden aloilla hitsaajille ja laitteille asetetaan korkeat vaatimukset. Näissä töissä on otettava huomioon tuulen ja sään vaikutusten lisäksi myös pohjakäsiteltyjen levyjen erityisominaisuudet, suurten lohkojen muotojen pysyvyys ja ilman jälkitöitä pinnoitettavissa olevat hitsaussaumat. Hitsaajat työskentelevät usein ahtaissa tiloissa ja rasittavissa asennoissa ja heidän on vaihdettava usein asentoa ja hallittava suuria etäisyyksiä. ABICOR BINZEL tarjoaa räätälöityjä ratkaisuja manuaaliseen ja osittain mekanisoituun sekä robottihitsaukseen.
  - Rakennusala
    Kestävät liitokset – osittain mekanisoidut ratkaisut
    Hitsaus merkitsee rakennusalalla useimmiten tavallisen tai sinkityn rakennusteräksen ja alumiinin liittämistä. Hitsaustöitä tehdään esimerkiksi tuotantohalleissa, rakennustyömailla, hissikuiluissa tai siltojen parissa. Hitsausmenetelmät valitaan materiaalin ja käytön mukaan. Manuaalisissa hitsaustöissä on kevyt ja ergonomisesti optimaalinen hitsaustekniikka tärkeä. Osittain mekanisoitu ja automatisoitu hitsaus, esimerkiksi valmisteluvaiheessa, asettaa hitsaustekniikalle erityisiä vaatimuksia.
  - Raskas koneenrakennusteollisuus
    Vaativat hitsaustyöt – Erikoislaitteet
    Raskaassa koneenrakennusteollisuudessa tarvitaan tehokkaita ja joustavia hitsauslaitteita, jotka tukevat hitsaajaa optimaalisesti töiden suorittamisessa. Tällä teollisuuden alalla pitää usein hitsata rasittavissa työasennoissa paksuseinäisiä rakenneosia, jotka ovat vaikeapääsyisissä paikoissa. Hitsaussaumojen pitää kestää suuria rasituksia ja täyttää raskaiden osien asettamat vaatimukset. ABICOR BINZELillä on tarjolla laaja valikoima tehokkaita vakio- ja erikoispolttimia manuaaliseen ja osittain mekanisoituun hitsaukseen sekä erikoisratkaisuja automatisoituun hitsaukseen, esimerkiksi sarjavalmistukseen.
  - Energia-ala
    Äärimmäiset rasitukset – hitsauksen erikoisratkaisut
    Putkijohdot ja säiliöt, tuuliroottorit ja turbiinit, aurinkokeräimet ja jätteenpolttolaitokset: Energiantuotannossa ja laiterakentamisessa on monia puolia. Useimmissa niistä tarvitaan kestäviä ja varmoja hitsaussaumoja. Teräksen lisäksi hitsataan usein erikoismateriaaleja, joiden on täytettävä tiukat vaatimukset kestävyyden ja turvallisuuden suhteen. ABICOR BINZEL tarjoaa laajan valikoiman tehokkaita ja ergonomisia hitsauslaitteita manuaalisiin, osittain mekanisoituihin ja automatisoituihin hitsausprosesseihin.
  - Uudet teknologiat
    Megatrendeihin osallistuminen – innovatiivisten liitostekniikoiden käyttö
    Monet teknologian kehityssuunnat vaikuttavat liitostekniikkaan. Generatiiviset ja additiiviset valmistusmenetelmät metallikomponenteilla tulevat vaatimaan erikoishitsauslaitteiden käyttöä. Sähköautojen akkujen tuotannossa tarvitaan erityisesti laser- ja erikoisliitosmenetelmiä mikro- ja makroalueilla. ABICOR BINZELillä on tarjolla sopivia ratkaisuja osittain mekanisoidulle ja automatisoidulle tuotannolle innovatiivisilla liitostekniikoilla perinteisille teräksille ja erilaisille erikoismateriaaleille.
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