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Sortiment
- - MIG/MAG zváracie horáky
    Zváracie horáky MB EVO PRO
    Zváracie horáky MB EVO
    Zváracie horáky MB GRIP
    Zváracie horáky MB ERGO
    Push-Pull Plus zváracie horáky
    Zváracie horáky s odsávaním splodín RAB GRIP
    Odsávací horák RAB GRIP HE
    Zváracie horáky ABIMIG^® A T LW
    Zváracie horáky ABIMIG^® A LW
    Zváracie horáky ABIMIG^® W T
    Zváracie horáky ABIMIG^® W
    Zváracie horáky ABIMIG^® GRIP W
    Flux-Cored Inner Shield Welding Torch
    Centrálne prípojky
    Konfigurátor
  - WIG zváracie horáky
    Zváracie horáky SR
    Zváracie horáky ABITIG^® GRIP 9 -26
    Zváracie horáky ABITIG^® GRIP 150 – 500
    Zváracie horáky ABITIG^® GRIP Little 9 – 24
    Zváracie horáky ABITIG^® GRIP Little 90 – 260
  - Plazmové rezacie horáky
    ABIPLAS^® CUT
    ABICUT
    PSB
  - Plazmové zváracie horáky
    ABIPLAS^® WELD
  - ROBO zváracie horáky
    Systém zváracích horákov MIG/MAG WH / WH-PP A
    Systém zváracích horákov MIG/MAG WH / WH-PP W
    MIG/MAG systém zváracích horákov ABIROB^® W
    MIG/MAG systém zváracích horákov ABIROB^® A
    Systém zváracích horákov MIG/MAG ABIROB® 350 GC
    Systém zváracích horákov MIG/MAG ROBO Standard
    Systém zváracích horákov MIG/MAG ROBO Compact W600
    Systém zváracích horákov MIG/MAG TANDEM
    Systém zváracích horákov TIG ABITIG^® WH
    Systém zváracích horákov TIG ABITIG^® MT
    Systém PLAZMOVÝCH zváracích horákov ABIPLAS^® WELD
    Strojný horák ABIMIG^® SpinArc^®
  - ROBO periférie
    ATS rotor
    Držiak robotových horákov CAT3
    Držiak robotových horákov iCAT
    Držiak robotových horákov iCAT mini
    Držiak robota iSTM
    Systém na prísun drôtu MasterLiner
    Čistiaca stanica BRS
    Výmenná stanica horáka TES
    Prípravok na odstrihnutie drôtu DAV
    Vstrekovacie zariadenie TSi
    Nastavovacia mierka
  - Napájací zdroj pre robot
    Napájací zdroj pre robot iROB
  - Master-Feeder systém
    Master-Feeder systém MFS-V3
  - Senzorika
    Systém pre reguláciu plynu EWR 2 / EWR 2 Net
    Systém sledovania zvarovej medzery TH6D
    Systém sledovania zvarovej medzery TH6i
  - Laser
    Aplikácie
    Optika pre laserové spájkovanie ALO1
    Optika pre laserové spájkovanie a zváranie ALO3
    Optika pre remote laserové stuženie RLH-A
    Optika pre remote laserové zváranie RLW-A
    Optika s pevnou polohou fokusu BO-SF
    Optika BO
  - Systém konektorov
    Systém káblových konektorov ABIPLUG
  - Držiaky elektród, drážkovacie horáky a Uhlíkové elektródy
    Držiaky elektród DE 2200 / 2300 / 2400 / 2500
    Drážkovací horák K10 / K12 / K12 T / K 16 / K16 T
    Drážkovacie elektródy ABIARC
  - Pomôcky a náradie
    Pomôcky a náradie
  - Odsávacie a recyrkulačné chladiace jednotky
    Odsávacie jednotky FES-200 a FES-200 W3
    Systém odsávania dymu FEC
    Recyrkulačné chladiace jednotky CR 1000 / CR 1250
    Zariadenia na prísun drôtu ABIDRIVE V2
  - Zváračská chémia
    Separačné spreje
    Separačné pasty
    Separačné prostriedky proti zvár. Odstreku
    Chladiace kvapaliny
  - Volfrámové elektródy
    Volfrámové elektródy
  - Fitnes pre zváračov
    Fitnes príručka pre zváračov
    Fitness Exercises for Welders
Riešenia
- - Stainless steel
    Join securely – prevent corrosion Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
  - Aluminium
    Long-lasting connections – outstanding visual appearance Aluminium is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
  - Structural steel
    Numerous types – infinite possibilities Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
  - Special material
    Special properties – special applications Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
  - MIG (GMAW)
    Metal inert gas welding MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - MAG (GMAW)
    Metal active gas welding MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - TIG (GTAW)
    Tungsten inert gas welding TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
  - Laser welding
    Laser beam welding Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
  - Plasma welding (PAW)
    Tungsten plasma welding / Plasma metal inert gas welding Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
  - Plasma cutting
    Plasma arc cutting Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
  - Manual metal arc welding (MMAW)
    Arc electrode welding Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
  - Manual
    Join securely – work effectively Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
  - Automated
    Welding evenly – working economically With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
  - Thin sheet welding
    Ensuring stability – avoiding thermal distortion Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
  - Thick plate welding
    More efficient welding – improving quality Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
  - Welding large parts
    Wide welds – long distances Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
  - Health
    Reducing strain – preventing tension Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
  - Research and development
    Using the test laboratory – driving innovations ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
  - Process development
    Utilise competence – optimise processes ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
Referencie
- - BOMAG GmbH, Boppard, Germany
    Testing the MB EVO PRO: lighter, more flexible and cooler BOMAG specialises in machines for compacting earth, asphalt and waste. The global market leader based in Boppard at the Rhein river has around 2500 employees worldwide. ABICOR BINZEL welding torches have been used here for over 30 years for demanding welding tasks in steel construction work. In test operations over several weeks, the new air- and liquid-cooled MB EVO PRO welding torches convinced welders and those responsible straight away.
  - CRIST Offshore Sp. zo.o., Gdynia, Poland
    The specialist for offshore constructions and platforms The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
  - E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
    Stainless and steel – for the highest demands E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
  - Kranbau Köthen GmbH, Köthen, Germany
    We take a load off you Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
  - Remontowa Shipbuilding SA, Danzig, Poland
    Ship conversion and shipbuilding with the highest standards The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG^® A T LW torches from ABICOR BINZEL for all its welding work.
  - SAMSON AG, Frankfurt, Germany
    Valves for measurement and control technology SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
  - Gdansk Shipyard SA, Danzig, Poland
    Shipbuilders with a long tradition The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
  - Bronpi Calefacción, Lucena, Spain
    100% tightness for comfortable warmth Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
  - Gosan S.A., Bilbao, Spain
    Gosan products lift the world Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
  - Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
    Reliable series production of hydraulic tanks Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
  - WP Performance Systems, Munderfing, Austria
    World-class welding WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
Priemysel
- - Priemysel
    Automobilový priemysel a doprava
    Všeobecná výroba
    Lodenice a námorný priemysel
    Stavebníctvo
    Ťažký priemysel
    Energia
    Nové technológie
  - Automobilový priemysel a doprava
    Perfektný vzhľad – najvyššia bezpečnosť a stabilita Vo výrobe automobilov a v doprave musia zvárané spoje spĺňať tie najvyššie požiadavky. V závislosti od oblasti použitia sa kladie dôraz buď na trvácnosť, bezpečnosť alebo vzhľad. Hrubé plechy sa používajú pre rámy podvozkov, tenké plechy a hliník pre časti karosérie ľahkej konštrukcie, vysoko pevné ocele bez deformácie pre priestory pre cestujúcich. ABICOR BINZEL ponúka výrobcom vozidiel a ich dodávateľom kompletný rad riešení spájacej technológie pre manuálne, čiastočne mechanizované alebo automatizované zváracie postupy.
  - Všeobecná výroba
    Rozmanité materiály – prispôsobené zváracie postupy Od potrubí po kancelárske stoličky a od bankomatov po horské dráhy – bez zváracej technológie nefunguje takmer nič. Požiadavky na zváračov a na zváracie procesy a zariadenia sú tak rozmanité, ako je škála oblastí zvárania. Pre zvárací postup je rozhodujúci samotný materiál so svojimi špecifickými vlastnosťami. ABICOR BINZEL ponúka optimálne riešenia spojovacej technológie pre takmer všetky materiály a zváracie úlohy – manuálne, mechanizované aj automatizované.
  - Lodenice a námorný priemysel
    Robustné požiadavky – rozmanité zváracie úlohy V lodnom a námornom priemysle sa na zváračov a zváracie zariadenia kladú tie najvyššie požiadavky. Musí sa brať do úvahy vplyv vetra a počasia, ako aj špeciálne vlastnosti plechov natretých základným náterom, zabránenie deformácii veľkých segmentov a natierateľné zvary bez prepracovania. Zvárači musia často pracovať v úzkych priestoroch a v nútených polohách s početnými zmenami polohy, a musia pokrývať veľké vzdialenosti. ABICOR BINZEL ponúka „na mieru šité“ riešenia pre manuálne zváranie, pre čiastočne mechanizované zváranie, ako aj robotické zváranie.
  - Stavebníctvo
    Stabilné spoje – čiastočne mechanizované riešenia Zváranie v stavebnom inžinierstve často znamená spájanie jednoduchej alebo galvanizovanej stavebnej ocele a hliníka. Zváranie sa vykonáva napríklad vo výrobnej hale, na stavenisku, vo výťahovej šachte či na moste. Zvárací postup sa zvolí podľa materiálu a oblasti použitia. V ručnom zváraní je dôležitá ľahká a ergonomicky optimálna horáková technológia. Čiastočne mechanizované a automatizované zváranie, napr. v oblasti prefabrikácie, kladie špecifické požiadavky na zváraciu technológiu.
  - Ťažký priemysel
    Náročné zváracie úlohy – špeciálne zariadenia Ťažké strojárstvo si vyžaduje vysoko výkonné a flexibilné zváracie zariadenia, ktoré optimálne podporujú zváračskú prácu. V takomto prípade sa musia časti s hrubými stenami – často len ťažko dostupné v nútených polohách – zvárať manuálne. Zvary tu musia byť vysoko odolné voči namáhaniu, a musia spĺňať mimoriadne vysoké požiadavky. ABICOR BINZEL ponúka širokú škálu vysoko výkonných štandardných a špeciálnych horákov pre manuálne a čiastočne mechanizované zváranie, ako aj špeciálne riešenia pre automatizované zváranie napr. v sériovej výrobe zostáv.
  - Energia
    Extrémne zaťaženie – špeciálne zváracie riešenia Potrubia a nádrže, veterné mlyny a turbíny, solárne kolektory a spaľovne odpadu – energetický priemysel a výroba zariadení má rozmanitý charakter. Väčšina zariadení si vyžaduje robustné, bezpečné zvary. Popri oceli sa často musia zvárať špeciálne materiály, ktoré spĺňajú mimoriadne vysoké požiadavky na stabilitu a bezpečnosť. ABICOR BINZEL ponúka širokú škálu vysoko výkonných a ergonomických zváracích zariadení pre manuálne, čiastočne mechanizované alebo automatizované zváracie postupy.
  - Nové technológie
    Implementácia megatrendov – používanie inovačných spojovacích techník Spojovaciu technológiu ovplyvňujú viaceré technologické pokroky. Generatívne alebo aditívne výrobné procesy s kovovými komponentmi si vyžadujú používanie špeciálneho zváracieho zariadenia. Výroba pamätí pre elektrické vozidlá si vyžaduje špeciálne laserové a špeciálne spojovacie postupy v mikro aj makro oblasti. ABICOR BINZEL ponúka správne riešenia pre čiastočne mechanizovanú a automatizovanú výrobu s inovačnými spojovacími technikami, bežnými oceľami a rôznymi špeciálnymi materiálmi.
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