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Antorchas MIG/MAG
MB EVO PRO
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RAB GRIP Antorcha de extracción de humos
Antorcha de extracción de humos RAB GRIP HE
Antorchas de soldadura ABIMIG
®
A T LW
Antorchas de soldadura ABIMIG
®
A LW
Antorchas de soldadura ABIMIG
®
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®
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Configurador
Antorchas de soldadura ABIMIG
®
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Antorchas de soldadura TIG
Antorchas de TIG SR con válvula
Antorchas de soldadura ABITIG
®
GRIP SR 9 - 26
Antorchas de soldadura ABITIG
®
GRIP 150 - 500
Antorchas de soldadura ABITIG
®
GRIP Little 9 - 24
Antorchas de soldadura ABITIG
®
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ABIPLAS
®
CUT
ABICUT
Antorchas de soldadura Plasma
ABIPLAS
®
WELD
Antorchas de Robótica
Antorchas WH y WH-PP MIG/MAG enfriadas por aire
Antorchas WH y WH-PP MIG/MAG enfriadas por agua
Antorchas ABIROB
®
W MIG/MAG enfriadas por agua
Antorchas ABIROB
®
A MIG/MAG enfriadas por aire
Antorchas ABIROB
®
350 GC MIG/MAG enfriada por aire
Antorchas ROBO Standard MIG/MAG
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Antorchas TANDEM MIG/MAG
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®
WH TIG
Antorchas ABITIG
®
MT TIG
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®
WELD por PLASMA
Periféricos
ATS-Rotor
Anticolisión CAT3
Anticolisión iCAT
Sistema de alimentación de hilo MasterLiner
Intercambiador de cuellos TES
Estación de corte DAV
Inyector TSi
Verificador de cuellos
Sistema de alimentación de hilo
Sistema de alimentación de hilo MFS-V3
Sensores
Sistema para Funcionamiento de Gases EWR 2 / EWR 2 Net
Sistema de visión artificial TH6D
Sistema de visión artificial TH6i
Láser
Aplicaciones
Óptica para la soldadura por láser ALO1
Óptica para la soldadura por láser ALO3
Óptica para el endurecimiento láser remoto RLH-A
Óptica para la soldadura láser remoto RLW-A
Óptica con posición focal estable BO-SF
Óptica BO
Sistemas de extracción de humos
Sistema de extracción de humos xFUME VAC ADVANCED
Sistema de extracción de humos xFUME VAC PRO
Sistema de extracción de humos xFUME VAC FLEX
Sistema de extracción de humos FEC
Sistema de extracción de humos FES-200 y FES-200 W3
Antorchas de extracción de humos
RAB GRIP Antorcha de extracción de humos
Antorcha de extracción de humos RAB GRIP HE
Enchufes y terminales
ABIPLUG
Portaelectrodo, Pinzas arco-aire y electrodos de carbón
Pinzas arco-aire TEAM BINZEL
®
G 3000 / G 4000
Electrodos de carbón ABIARC
Útiles y herramientas
Accessories for professionals
Professional accessories increase the performance and reliability of your torch. Ideally matched they form the basis for functional safety and a long service life.
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Sistemas de refrigeración y alimentación de alambre
Unidades de refrigeración CR 1000 / CR 1250
ABIDRIVE V2 alimentación de alambre
Químicos para soldadura
Espray antiproyecciones
Pasta antiproyecciones
Líquido anti-proyecciones
Líquido refrigerante
Electrodos de Tungstenos
For best welding results
For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
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Fitness para Soldadores
Manual de Fitness para Soldadores
Soluciones
Material
Stainless steel
Aluminium
Structural steel
Special material
Process
MIG (GMAW)
MAG (GMAW)
TIG (GTAW)
Laser welding
Plasma welding (PAW)
Plasma cutting
Manual metal arc welding (MMAW)
Main focus
Manual
Automated
Thin sheet welding
Thick plate welding
Welding large parts
Health
Research and development
Process development
Stainless steel
Join securely – prevent corrosion
Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
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Aluminium
Long-lasting connections – outstanding visual appearance
Aluminium is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
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Structural steel
Numerous types – infinite possibilities
Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
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Special material
Special properties – special applications
Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
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MIG (GMAW)
Metal inert gas welding
MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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MAG (GMAW)
Metal active gas welding
MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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TIG (GTAW)
Tungsten inert gas welding
TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
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Laser welding
Laser beam welding
Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
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Plasma welding (PAW)
Tungsten plasma welding / Plasma metal inert gas welding
Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
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Plasma cutting
Plasma arc cutting
Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
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Manual metal arc welding (MMAW)
Arc electrode welding
Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
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Manual
Join securely – work effectively
Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
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Automated
Welding evenly – working economically
With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
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Thin sheet welding
Ensuring stability – avoiding thermal distortion
Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
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Thick plate welding
More efficient welding – improving quality
Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
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Welding large parts
Wide welds – long distances
Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
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Health
Reducing strain – preventing tension
Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
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Research and development
Using the test laboratory – driving innovations
ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
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Process development
Utilise competence – optimise processes
ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
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Referencias
Manual
BOMAG GmbH, Boppard, Germany
CRIST Offshore Sp. zo.o., Gdynia, Poland
E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Kranbau Köthen GmbH, Köthen, Germany
Remontowa Shipbuilding SA, Danzig, Poland
SAMSON AG, Frankfurt, Germany
Gdansk Shipyard SA, Danzig, Poland
Automated
Bronpi Calefacción, Lucena, Spain
Gosan S.A., Bilbao, Spain
Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
WP Performance Systems, Munderfing, Austria
BOMAG GmbH, Boppard, Germany
Testing the MB EVO PRO: lighter, more flexible and cooler
BOMAG specialises in machines for compacting earth, asphalt and waste. The global market leader based in Boppard at the Rhein river has around 2500 employees worldwide. ABICOR BINZEL welding torches have been used here for over 30 years for demanding welding tasks in steel construction work. In test operations over several weeks, the new air- and liquid-cooled MB EVO PRO welding torches convinced welders and those responsible straight away.
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CRIST Offshore Sp. zo.o., Gdynia, Poland
The specialist for offshore constructions and platforms
The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
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E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Stainless and steel – for the highest demands
E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
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Kranbau Köthen GmbH, Köthen, Germany
We take a load off you
Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
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Remontowa Shipbuilding SA, Danzig, Poland
Ship conversion and shipbuilding with the highest standards
The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG
®
A T LW torches from ABICOR BINZEL for all its welding work.
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SAMSON AG, Frankfurt, Germany
Valves for measurement and control technology
SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
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Gdansk Shipyard SA, Danzig, Poland
Shipbuilders with a long tradition
The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
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Bronpi Calefacción, Lucena, Spain
100% tightness for comfortable warmth
Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
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Gosan S.A., Bilbao, Spain
Gosan products lift the world
Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
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Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
Reliable series production of hydraulic tanks
Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
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WP Performance Systems, Munderfing, Austria
World-class welding
WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
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Industrias
Industrias
Automoción y Transporte
Fabricación general
Astilleros y Offshore
Estructuras
Industria pesada
Energía
Aplicaciones emergentes
Automoción y Transporte
Apariencia, seguridad y estabilidad
En la industria del transporte las conexiones de soldadura deben satisfacer los requerimientos más exigentes. Dependiendo del área de aplicación, el foco se concentra en la duración de la soldadura, en la seguridad o en la apariencia. En el caso de fabricación de bastidores se utiliza chapa de gran espesor. Sin embargo, para la carrocería se utilizan chapas más finas o aluminio. ABICOR BINZEL ofrece a fabricantes de vehículos y a sus suministradores una gama completa de soluciones en tecnología de unión para procesos de soldadura, manual, parcialmente mecanizada y robotizada.
MOSTRAR MAS
Fabricación general
Materiales versátiles adaptados a diferentes procesos de soldadura
Desde oleoductos hasta sillas de oficina y desde cajeros automáticos hasta montañas rusas, es casi imposible imaginar este tipo de productos sin haber sido fabricados con procesos de soldadura. Las necesidades de los procesos de soldadura, del equipamiento y de los propios soldadores son tan variadas como sus aplicaciones. El material a soldar y sus características son factores decisivos, determinantes de los procesos de soldadura. ABICOR BINZEL ofrece la tecnología de unión óptima para prácticamente todos los materiales y procesos de soldadura, ya sean manuales, mecanizados o automatizados.
MOSTRAR MAS
Astilleros y Offshore
Robustez y variedad de tareas de soldadura
La industria naval offshore es muy exigente con los requisitos que pide tanto a soldadores como al equipamiento utilizado. En la fabricación se deben tener en cuenta la influencia del viento y el clima, las características especiales de las chapas imprimadas y los cordones de soldadura a realizar, evitando posibles retrabajos. Los soldadores a menudo trabajan en espacios reducidos, así como en posiciones forzadas con muchos cambios de posición teniendo que cubrir grandes distancias. ABICOR BINZEL ofrece soluciones a medida para soldadura manual, parcialmente mecanizada, así como soldadura robotizada.
MOSTRAR MAS
Estructuras
Conexiones estables, soluciones parcialmente mecanizadas
La soldadura en la construcción de estructuras suele ser a menudo de piezas de aluminio o acero galvanizado. Debido al tipo de estructura a fabricar, la soldadura normalmente se realiza en el lugar en que va a quedar la estructura, una zona elevada, un puente, un edificio… El proceso de soldadura se selecciona en función de la aplicación y del material a soldar. En soldadura manual es importante elegir antorchas ergonómicas y ligeras. En soldadura parcial o totalmente automatizada, por ejemplo en prefabricados, es muy importante tener en cuenta sus exigentes requisitos de soldadura.
MOSTRAR MAS
Industria pesada
Equipamiento especial de soldadura
En ingeniería pesada se requiere equipamiento de soldadura flexible y de altas prestaciones que ayude a los soldadores en su trabajo. Este tipo de soldadura se realiza en piezas con gruesas paredes y difícil acceso. Al realizarse en posiciones forzadas, se deben soldar manualmente. En estos casos, los cordones de soldadura deben ser muy resistentes a la fatiga y cumplir requerimientos muy exigentes. ABICOR BINZEL ofrece una amplia selección de productos con altas prestaciones, así como antorchas especiales para soldaduras manuales, parcialmente mecanizadas o totalmente automatizadas .
MOSTRAR MAS
Energía
Industria pesada, necesidades especiales de soldadura
Tanques y oleoductos, molinos de viento y turbinas, paneles solares y plantas de incineración: El sector energético y su construcción tienen muchas facetas. La mayoría de ellas requieren robustos y seguros cordones de soldadura. Frecuentemente se sueldan materiales especiales además de acero y para ello se necesita que la soldadura realizada sea estable y segura. ABICOR BINZEL ofrece la tecnología de unión óptima para prácticamente todos los materiales y procesos de soldadura, ya sean manuales, mecanizados o automatizados.
MOSTRAR MAS
Aplicaciones emergentes
Implementación de mega-tendencias: Técnicas de unión innovadoras
Muchos desarrollos tecnológicos tienen un efecto directo en las tecnologías de unión. Los procesos de fabricación generativa o aditiva con componentes metálicos requieren el uso de equipos de soldadura especiales. La producción de memorias para vehículos eléctricos requiere un láser especial y procedimientos especiales de unión en áreas micro y macro. ABICOR BINZEL ofrece soluciones adecuadas para la producción parcialmente mecanizada y automatizada de innovadoras técnicas de unión en aceros convencionales y diversos materiales especiales.
MOSTRAR MAS
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ROBOTIC SYSTEMS
Antorchas de Robótica
Antorchas WH y WH-PP MIG/MAG enfriadas por aire
Antorchas WH y WH-PP MIG/MAG enfriadas por agua
Antorchas ABIROB
®
W MIG/MAG enfriadas por agua
Antorchas ABIROB
®
A MIG/MAG enfriadas por aire
Antorchas ABIROB
®
350 GC MIG/MAG enfriada por aire
Antorchas ROBO Standard MIG/MAG
Antorchas ROBO Compact W600 MIG/MAG
Antorchas TANDEM MIG/MAG
Antorchas ABITIG
®
WH TIG
Antorchas ABITIG
®
MT TIG
Antorchas ABIPLAS
®
WELD por PLASMA
ABICOR BINZEL IBERICA, S.L.
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20130 Urnieta, Guipuzcoa
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