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Products
- - MANUAL
    MIG/MAG Welding Torches
    TIG Welding Torches
  - ROBOTIC SYSTEMS
    Robot Welding Torches
    Robot Periphery
    Torch Maintenance-Reamers
    Seam Tracking & Gas Management
    Wire Feed Systems
    Laser
  - Accessories
    Fume Extraction Systems
    Water Coolers
    Push Pull Universal Power Supply
    Welding Chemicals
    Tungsten Electrodes
    Tungsten Grinders & Cutters
    Sockets & Plugs
    Gouging Torches & Gouging Electrodes
  - Warranty
    Warranty
  - Others
    Fitness for Welders
  - MIG/MAG Welding Torches
    Air-cooled Torches
    Water-cooled Torches
    Push Pull Torches
    Fume Extraction Torches
    Flux-cored Torches
    Automatic/Machine Torches
    Central Adapter System
  - TIG Welding Torches
    Welding Torch "SR" Silicone Rubber
  - Robot Welding Torches
    Through-arm Torches
    Over-arm Torches
    Endless Rotation
  - Robot Periphery
    Robot Mount CAT3
    Robot Mount iCAT
    Robot Mount iSTM
    Wire Cutting Station WCS
    External Anti-Spatter-Applicator TMS-VI
    External Anti-Spatter-Injector TSi
    Internal Anti-Spatter-Injector TMS-PI
    Neck Alignment and Test Jig
  - Torch Maintenance-Reamers
    Torch Cleaning Station TCS Compact
    Torch Cleaning Station TCS-6PP
    Torch Cleaning Station TCS-PP
    Torch Cleaning Station TCS-6
    Torch Cleaning Station TCS-LC
  - Seam Tracking & Gas Management
    Gas Management System EWR 2 / EWR 2 Net
    Seam Tracking Sensor TH6D
    Seam Tracking Sensor TH6i
    Optical Online Seam Tracking Auto-Guide
  - Wire Feed Systems
    Master-Feeder-System MFS-V3
    Wire Feeder Conduit MasterLiner
  - Laser
    Optic for laser brazing ALO1
    Optic for laser brazing and welding ALO3
    Optic for remote laser hardening RLH-A
    Optic for remote laser welding RLW-A
    Optic with stable focal position BO-SF
    Optic BO
    Applications
  - Fume Extraction Systems
    Fume Extraction System FES-200 & FES-200 W3
  - Water Coolers
    Cooling units CR 1000 / CR 1250
  - Push Pull Universal Power Supply
    For reliable Push-Pull wire feeding
    When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
  - Welding Chemicals
    Anti-spatter Sprays
    Anti-spatter Gel
    Coolant Liquids
  - Tungsten Electrodes
    For best welding results
    For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
  - Tungsten Grinders & Cutters
    For the longest electrode life!
    For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
  - Sockets & Plugs
    Welding cable connector system ABIPLUG
  - Gouging Torches & Gouging Electrodes
    Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
    Gouging Torch TEAM BINZEL^® G 3000 / G 4000
    Gouging electrodes ABIARC
  - Warranty
  - Fitness for Welders
    Fitness Manual for Welders
    Fitness Exercises for Welders
Solutions
- - MIG/MAG Welding Torches
    Air-cooled Torches
    Water-cooled Torches
    Push Pull Torches
    Fume Extraction Torches
    Flux-cored Torches
    Automatic/Machine Torches
    Central Adapter System
  - TIG Welding Torches
    Welding Torch "SR" Silicone Rubber
  - Robot Welding Torches
    Through-arm Torches
    Over-arm Torches
    Endless Rotation
  - Robot Periphery
    Robot Mount CAT3
    Robot Mount iCAT
    Robot Mount iSTM
    Wire Cutting Station WCS
    External Anti-Spatter-Applicator TMS-VI
    External Anti-Spatter-Injector TSi
    Internal Anti-Spatter-Injector TMS-PI
    Neck Alignment and Test Jig
  - Torch Maintenance-Reamers
    Torch Cleaning Station TCS Compact
    Torch Cleaning Station TCS-6PP
    Torch Cleaning Station TCS-PP
    Torch Cleaning Station TCS-6
    Torch Cleaning Station TCS-LC
  - Seam Tracking & Gas Management
    Gas Management System EWR 2 / EWR 2 Net
    Seam Tracking Sensor TH6D
    Seam Tracking Sensor TH6i
    Optical Online Seam Tracking Auto-Guide
  - Wire Feed Systems
    Master-Feeder-System MFS-V3
    Wire Feeder Conduit MasterLiner
  - Laser
    Optic for laser brazing ALO1
    Optic for laser brazing and welding ALO3
    Optic for remote laser hardening RLH-A
    Optic for remote laser welding RLW-A
    Optic with stable focal position BO-SF
    Optic BO
    Applications
  - Fume Extraction Systems
    Fume Extraction System FES-200 & FES-200 W3
  - Water Coolers
    Cooling units CR 1000 / CR 1250
  - Push Pull Universal Power Supply
    For reliable Push-Pull wire feeding
    When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
  - Welding Chemicals
    Anti-spatter Sprays
    Anti-spatter Gel
    Coolant Liquids
  - Tungsten Electrodes
    For best welding results
    For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
  - Tungsten Grinders & Cutters
    For the longest electrode life!
    For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
  - Sockets & Plugs
    Welding cable connector system ABIPLUG
  - Gouging Torches & Gouging Electrodes
    Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
    Gouging Torch TEAM BINZEL^® G 3000 / G 4000
    Gouging electrodes ABIARC
  - Warranty
  - Fitness for Welders
    Fitness Manual for Welders
    Fitness Exercises for Welders
  - Stainless steel
    Join securely – prevent corrosion
    Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
  - Aluminum
    Long-lasting connections – outstanding visual appearance
    Aluminum is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
  - Structural steel
    Numerous types – infinite possibilities
    Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
  - Special material
    Special properties – special applications
    Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
  - MIG (GMAW)
    Metal inert gas welding
    MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - MAG (GMAW)
    Metal active gas welding
    MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - TIG (GTAW)
    Tungsten inert gas welding
    TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
  - Laser welding
    Laser beam welding
    Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
  - Plasma welding (PAW)
    Tungsten plasma welding / Plasma metal inert gas welding
    Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
  - Plasma cutting
    Plasma arc cutting
    Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
  - Manual metal arc welding (MMAW)
    Arc electrode welding
    Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
  - Manual
    Join securely – work effectively
    Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
  - Automated
    Welding evenly – working economically
    With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
  - Thin sheet welding
    Ensuring stability – avoiding thermal distortion
    Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
  - Thick plate welding
    More efficient welding – improving quality
    Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
  - Welding large parts
    Wide welds – long distances
    Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
  - Health
    Reducing strain – preventing tension
    Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
  - Research and development
    Using the test laboratory – driving innovations
    ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
  - Process development
    Utilise competence – optimise processes
    ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
References
- - Manual
    Lake Area Technical Institute, Watertown, South Dakota, USA
    CRIST Offshore Sp. zo.o., Gdynia, Poland
    E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
    Kranbau Köthen GmbH, Köthen, Germany
    Remontowa Shipbuilding SA, Danzig, Poland
    SAMSON AG, Frankfurt, Germany
    Gdansk Shipyard SA, Danzig, Poland
  - Automated
    Miller Fabrication Solutions, Brookville, Pennsylvania, USA
    General Motors Hamtramck, Detroit, Michigan, USA
    Bronpi Calefacción, Lucena, Spain
    Gosan S.A., Bilbao, Spain
    Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
    WP Performance Systems, Munderfing, Austria
  - MIG/MAG Welding Torches
    Air-cooled Torches
    Water-cooled Torches
    Push Pull Torches
    Fume Extraction Torches
    Flux-cored Torches
    Automatic/Machine Torches
    Central Adapter System
  - TIG Welding Torches
    Welding Torch "SR" Silicone Rubber
  - Robot Welding Torches
    Through-arm Torches
    Over-arm Torches
    Endless Rotation
  - Robot Periphery
    Robot Mount CAT3
    Robot Mount iCAT
    Robot Mount iSTM
    Wire Cutting Station WCS
    External Anti-Spatter-Applicator TMS-VI
    External Anti-Spatter-Injector TSi
    Internal Anti-Spatter-Injector TMS-PI
    Neck Alignment and Test Jig
  - Torch Maintenance-Reamers
    Torch Cleaning Station TCS Compact
    Torch Cleaning Station TCS-6PP
    Torch Cleaning Station TCS-PP
    Torch Cleaning Station TCS-6
    Torch Cleaning Station TCS-LC
  - Seam Tracking & Gas Management
    Gas Management System EWR 2 / EWR 2 Net
    Seam Tracking Sensor TH6D
    Seam Tracking Sensor TH6i
    Optical Online Seam Tracking Auto-Guide
  - Wire Feed Systems
    Master-Feeder-System MFS-V3
    Wire Feeder Conduit MasterLiner
  - Laser
    Optic for laser brazing ALO1
    Optic for laser brazing and welding ALO3
    Optic for remote laser hardening RLH-A
    Optic for remote laser welding RLW-A
    Optic with stable focal position BO-SF
    Optic BO
    Applications
  - Fume Extraction Systems
    Fume Extraction System FES-200 & FES-200 W3
  - Water Coolers
    Cooling units CR 1000 / CR 1250
  - Push Pull Universal Power Supply
    For reliable Push-Pull wire feeding
    When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
  - Welding Chemicals
    Anti-spatter Sprays
    Anti-spatter Gel
    Coolant Liquids
  - Tungsten Electrodes
    For best welding results
    For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
  - Tungsten Grinders & Cutters
    For the longest electrode life!
    For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
  - Sockets & Plugs
    Welding cable connector system ABIPLUG
  - Gouging Torches & Gouging Electrodes
    Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
    Gouging Torch TEAM BINZEL^® G 3000 / G 4000
    Gouging electrodes ABIARC
  - Warranty
  - Fitness for Welders
    Fitness Manual for Welders
    Fitness Exercises for Welders
  - Stainless steel
    Join securely – prevent corrosion
    Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
  - Aluminum
    Long-lasting connections – outstanding visual appearance
    Aluminum is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
  - Structural steel
    Numerous types – infinite possibilities
    Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
  - Special material
    Special properties – special applications
    Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
  - MIG (GMAW)
    Metal inert gas welding
    MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - MAG (GMAW)
    Metal active gas welding
    MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - TIG (GTAW)
    Tungsten inert gas welding
    TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
  - Laser welding
    Laser beam welding
    Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
  - Plasma welding (PAW)
    Tungsten plasma welding / Plasma metal inert gas welding
    Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
  - Plasma cutting
    Plasma arc cutting
    Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
  - Manual metal arc welding (MMAW)
    Arc electrode welding
    Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
  - Manual
    Join securely – work effectively
    Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
  - Automated
    Welding evenly – working economically
    With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
  - Thin sheet welding
    Ensuring stability – avoiding thermal distortion
    Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
  - Thick plate welding
    More efficient welding – improving quality
    Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
  - Welding large parts
    Wide welds – long distances
    Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
  - Health
    Reducing strain – preventing tension
    Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
  - Research and development
    Using the test laboratory – driving innovations
    ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
  - Process development
    Utilise competence – optimise processes
    ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
  - Lake Area Technical Institute, Watertown, South Dakota, USA
    Top trade school with industry in mind
    Lake Area Technical isn't just a trade school - it is one of the pre-eminent two-year trade schools in the entire United States. A pipeline for some of the biggest manufacturing companies in the country, Lake Area Technical has enhanced the student experience and preparation with help from ABICOR BINZEL's line of ABIMIG torches.
  - CRIST Offshore Sp. zo.o., Gdynia, Poland
    The specialist for offshore constructions and platforms
    The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
  - E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
    Stainless and steel – for the highest demands
    E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
  - Kranbau Köthen GmbH, Köthen, Germany
    We take a load off you
    Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
  - Remontowa Shipbuilding SA, Danzig, Poland
    Ship conversion and shipbuilding with the highest standards
    The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG® A T LW torches from ABICOR BINZEL for all its welding work.
  - SAMSON AG, Frankfurt, Germany
    Valves for measurement and control technology
    SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
  - Gdansk Shipyard SA, Danzig, Poland
    Shipbuilders with a long tradition
    The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
  - Miller Fabrication Solutions, Brookville, Pennsylvania, USA
    Heavy fabrication for construction and agriculture
    Miller Fabrication makes parts for some of the biggest names in the heavy fabrication industry - a true cradle to grave manufacturing outfit. When they have a need for a custom welding torch solution, or are looking to create efficiencies in their welding consumables, the products of ABICOR BINZEL go above and beyond.
  - General Motors Hamtramck, Detroit, Michigan, USA
    Re-imagining the Cadillac CT6
    General Motors is one of the giants of the automotive industry, and a trailblazer in car designs and build. And when GM wanted to revolutionize the design of the Cadillac CT6, they looked to ABICOR BINZEL's laser welding optics to provide one of the key product solutions to make their groundbreaking aluminum car body a reality.
  - Bronpi Calefacción, Lucena, Spain
    100% tightness for comfortable warmth
    Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
  - Gosan S.A., Bilbao, Spain
    Gosan products lift the world
    Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
  - Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
    Reliable series production of hydraulic tanks
    Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
  - WP Performance Systems, Munderfing, Austria
    World-class welding
    WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
Industries
- - Industries
    Automotive and Transportation
    General Fabrication
    Shipyards and Offshore
    Structural
    Heavy Fabrication
    Energy
    Emerging applications
  - MIG/MAG Welding Torches
    Air-cooled Torches
    Water-cooled Torches
    Push Pull Torches
    Fume Extraction Torches
    Flux-cored Torches
    Automatic/Machine Torches
    Central Adapter System
  - TIG Welding Torches
    Welding Torch "SR" Silicone Rubber
  - Robot Welding Torches
    Through-arm Torches
    Over-arm Torches
    Endless Rotation
  - Robot Periphery
    Robot Mount CAT3
    Robot Mount iCAT
    Robot Mount iSTM
    Wire Cutting Station WCS
    External Anti-Spatter-Applicator TMS-VI
    External Anti-Spatter-Injector TSi
    Internal Anti-Spatter-Injector TMS-PI
    Neck Alignment and Test Jig
  - Torch Maintenance-Reamers
    Torch Cleaning Station TCS Compact
    Torch Cleaning Station TCS-6PP
    Torch Cleaning Station TCS-PP
    Torch Cleaning Station TCS-6
    Torch Cleaning Station TCS-LC
  - Seam Tracking & Gas Management
    Gas Management System EWR 2 / EWR 2 Net
    Seam Tracking Sensor TH6D
    Seam Tracking Sensor TH6i
    Optical Online Seam Tracking Auto-Guide
  - Wire Feed Systems
    Master-Feeder-System MFS-V3
    Wire Feeder Conduit MasterLiner
  - Laser
    Optic for laser brazing ALO1
    Optic for laser brazing and welding ALO3
    Optic for remote laser hardening RLH-A
    Optic for remote laser welding RLW-A
    Optic with stable focal position BO-SF
    Optic BO
    Applications
  - Fume Extraction Systems
    Fume Extraction System FES-200 & FES-200 W3
  - Water Coolers
    Cooling units CR 1000 / CR 1250
  - Push Pull Universal Power Supply
    For reliable Push-Pull wire feeding
    When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
  - Welding Chemicals
    Anti-spatter Sprays
    Anti-spatter Gel
    Coolant Liquids
  - Tungsten Electrodes
    For best welding results
    For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
  - Tungsten Grinders & Cutters
    For the longest electrode life!
    For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
  - Sockets & Plugs
    Welding cable connector system ABIPLUG
  - Gouging Torches & Gouging Electrodes
    Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
    Gouging Torch TEAM BINZEL^® G 3000 / G 4000
    Gouging electrodes ABIARC
  - Warranty
  - Fitness for Welders
    Fitness Manual for Welders
    Fitness Exercises for Welders
  - Stainless steel
    Join securely – prevent corrosion
    Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
  - Aluminum
    Long-lasting connections – outstanding visual appearance
    Aluminum is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
  - Structural steel
    Numerous types – infinite possibilities
    Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
  - Special material
    Special properties – special applications
    Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
  - MIG (GMAW)
    Metal inert gas welding
    MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - MAG (GMAW)
    Metal active gas welding
    MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - TIG (GTAW)
    Tungsten inert gas welding
    TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
  - Laser welding
    Laser beam welding
    Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
  - Plasma welding (PAW)
    Tungsten plasma welding / Plasma metal inert gas welding
    Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
  - Plasma cutting
    Plasma arc cutting
    Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
  - Manual metal arc welding (MMAW)
    Arc electrode welding
    Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
  - Manual
    Join securely – work effectively
    Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
  - Automated
    Welding evenly – working economically
    With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
  - Thin sheet welding
    Ensuring stability – avoiding thermal distortion
    Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
  - Thick plate welding
    More efficient welding – improving quality
    Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
  - Welding large parts
    Wide welds – long distances
    Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
  - Health
    Reducing strain – preventing tension
    Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
  - Research and development
    Using the test laboratory – driving innovations
    ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
  - Process development
    Utilise competence – optimise processes
    ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
  - Lake Area Technical Institute, Watertown, South Dakota, USA
    Top trade school with industry in mind
    Lake Area Technical isn't just a trade school - it is one of the pre-eminent two-year trade schools in the entire United States. A pipeline for some of the biggest manufacturing companies in the country, Lake Area Technical has enhanced the student experience and preparation with help from ABICOR BINZEL's line of ABIMIG torches.
  - CRIST Offshore Sp. zo.o., Gdynia, Poland
    The specialist for offshore constructions and platforms
    The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
  - E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
    Stainless and steel – for the highest demands
    E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
  - Kranbau Köthen GmbH, Köthen, Germany
    We take a load off you
    Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
  - Remontowa Shipbuilding SA, Danzig, Poland
    Ship conversion and shipbuilding with the highest standards
    The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG® A T LW torches from ABICOR BINZEL for all its welding work.
  - SAMSON AG, Frankfurt, Germany
    Valves for measurement and control technology
    SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
  - Gdansk Shipyard SA, Danzig, Poland
    Shipbuilders with a long tradition
    The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
  - Miller Fabrication Solutions, Brookville, Pennsylvania, USA
    Heavy fabrication for construction and agriculture
    Miller Fabrication makes parts for some of the biggest names in the heavy fabrication industry - a true cradle to grave manufacturing outfit. When they have a need for a custom welding torch solution, or are looking to create efficiencies in their welding consumables, the products of ABICOR BINZEL go above and beyond.
  - General Motors Hamtramck, Detroit, Michigan, USA
    Re-imagining the Cadillac CT6
    General Motors is one of the giants of the automotive industry, and a trailblazer in car designs and build. And when GM wanted to revolutionize the design of the Cadillac CT6, they looked to ABICOR BINZEL's laser welding optics to provide one of the key product solutions to make their groundbreaking aluminum car body a reality.
  - Bronpi Calefacción, Lucena, Spain
    100% tightness for comfortable warmth
    Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
  - Gosan S.A., Bilbao, Spain
    Gosan products lift the world
    Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
  - Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
    Reliable series production of hydraulic tanks
    Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
  - WP Performance Systems, Munderfing, Austria
    World-class welding
    WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
  - Automotive and Transportation
    Perfect appearance – highest safety and stability
    Welds must fulfill the highest requirements in automobile manufacturing and transportation. The focus is on safety, appearance, and efficiency. Thick sheets are used for chassis frames, thin sheets and aluminum for lightweight construction body parts, high-strength and distortion-free steels for passenger compartments. ABICOR BINZEL offers vehicle manufacturers and their suppliers the complete range of joining technology solutions for manual, partially mechanized and automated welding processes.
  - General Fabrication
    Versatile materials - adaptive welding processes
    From pipe to office chairs to street lights to roller coasters – welding in an omnipresent part of daily life.The requirements for welders, processes and equipment are as varied as the range of applications. The material with its special features is the deciding factor for the welding process. ABICOR BINZEL offers optimum joining technology solutions for almost all materials and welding tasks - manual, mechanized or automated.
  - Shipyards and Offshore
    Robust requirements – varied welding tasks
    In the shipbuilding and offshore industry, the highest requirements are placed on welders and equipment. Weather influences are considered here more than any other industry. Special features of shipbuilding of offshoring include primed sheets, the lack of distortion of large segments, and coatable welding seams without reworking. Welders often work in tight spaces as well as forced positions with many position changes and have to cover large distances. ABICOR BINZEL offers tailor-made solutions for manual welding and partially mechanized welding as well as robot welding.
  - Structural
    Stable connections – partially mechanised solutions
    Welding in construction engineering often means the joining of simple or galvanized structural steel and aluminum. Welding is carried out in the production hall, on the construction site, in the lift shaft or on the bridge. The welding process is selected according to material and application. In manual welding, lightweight and ergonomically optimal torch technology makes the job easier and more productive. Partially mechanized and automated welding, for example prefabrication or subassembly, places particular requirements on the welding technology.
  - Heavy Fabrication
    Demanding welding tasks – special equipment
    High-performance and flexible welding equipment is required for heavy engineering, which optimally supports the welders at work. In this case, thick-walled parts, some of which are difficult to access in forced positions, must be welded manually. The welding seams here must be highly stress-resistant and fulfill the robust requirements. ABICOR BINZEL offers a wide selection of high-performance standard and special torches for manual and partially mechanized welding as well as special solutions for automatic welding, for example, in the serial manufacturing of assemblies.
  - Energy
    Extreme loads – special welding solutions
    Pipelines and tanks, windmills and turbines, solar collectors and incineration plants: The energy industry has more welding facets and needs now than ever before. Most of them require robust, secure welding seams. In addition to steel, special materials must be frequently welded, which meet particularly high demands on stability and safety. ABICOR BINZEL offers a wide range of high-performance and ergonomic welding equipment for manual, partially mechanized and automated welding processes.
  - Emerging applications
    Implementing megatrends - use innovative joining techniques
    Many technological developments have an effect on joining technology. Generative or additive manufacturing processes with metallic components require the use of special welding equipment. The production of memories for electric vehicles necessitates special laser and special joining procedures in micro and macro areas. ABICOR BINZEL offers suitable solutions for partially mechanized and automated production with innovative joining techniques, conventional steels and various special materials.
Info & Support
- - Download Center
    Catalogs
    Operating instructions
    Instruction leaflets
    Safety data sheets
    Declarations of Conformity
    Ordering charts
  - Media
    ABIBLOG
    Magazine WELDER`S WORLD
    Video Gallery
  - MIG/MAG Welding Torches
    Air-cooled Torches
    Water-cooled Torches
    Push Pull Torches
    Fume Extraction Torches
    Flux-cored Torches
    Automatic/Machine Torches
    Central Adapter System
  - TIG Welding Torches
    Welding Torch "SR" Silicone Rubber
  - Robot Welding Torches
    Through-arm Torches
    Over-arm Torches
    Endless Rotation
  - Robot Periphery
    Robot Mount CAT3
    Robot Mount iCAT
    Robot Mount iSTM
    Wire Cutting Station WCS
    External Anti-Spatter-Applicator TMS-VI
    External Anti-Spatter-Injector TSi
    Internal Anti-Spatter-Injector TMS-PI
    Neck Alignment and Test Jig
  - Torch Maintenance-Reamers
    Torch Cleaning Station TCS Compact
    Torch Cleaning Station TCS-6PP
    Torch Cleaning Station TCS-PP
    Torch Cleaning Station TCS-6
    Torch Cleaning Station TCS-LC
  - Seam Tracking & Gas Management
    Gas Management System EWR 2 / EWR 2 Net
    Seam Tracking Sensor TH6D
    Seam Tracking Sensor TH6i
    Optical Online Seam Tracking Auto-Guide
  - Wire Feed Systems
    Master-Feeder-System MFS-V3
    Wire Feeder Conduit MasterLiner
  - Laser
    Optic for laser brazing ALO1
    Optic for laser brazing and welding ALO3
    Optic for remote laser hardening RLH-A
    Optic for remote laser welding RLW-A
    Optic with stable focal position BO-SF
    Optic BO
    Applications
  - Fume Extraction Systems
    Fume Extraction System FES-200 & FES-200 W3
  - Water Coolers
    Cooling units CR 1000 / CR 1250
  - Push Pull Universal Power Supply
    For reliable Push-Pull wire feeding
    When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
  - Welding Chemicals
    Anti-spatter Sprays
    Anti-spatter Gel
    Coolant Liquids
  - Tungsten Electrodes
    For best welding results
    For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
  - Tungsten Grinders & Cutters
    For the longest electrode life!
    For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
  - Sockets & Plugs
    Welding cable connector system ABIPLUG
  - Gouging Torches & Gouging Electrodes
    Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
    Gouging Torch TEAM BINZEL^® G 3000 / G 4000
    Gouging electrodes ABIARC
  - Warranty
  - Fitness for Welders
    Fitness Manual for Welders
    Fitness Exercises for Welders
  - Stainless steel
    Join securely – prevent corrosion
    Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
  - Aluminum
    Long-lasting connections – outstanding visual appearance
    Aluminum is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
  - Structural steel
    Numerous types – infinite possibilities
    Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
  - Special material
    Special properties – special applications
    Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
  - MIG (GMAW)
    Metal inert gas welding
    MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - MAG (GMAW)
    Metal active gas welding
    MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - TIG (GTAW)
    Tungsten inert gas welding
    TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
  - Laser welding
    Laser beam welding
    Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
  - Plasma welding (PAW)
    Tungsten plasma welding / Plasma metal inert gas welding
    Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
  - Plasma cutting
    Plasma arc cutting
    Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
  - Manual metal arc welding (MMAW)
    Arc electrode welding
    Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
  - Manual
    Join securely – work effectively
    Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
  - Automated
    Welding evenly – working economically
    With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
  - Thin sheet welding
    Ensuring stability – avoiding thermal distortion
    Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
  - Thick plate welding
    More efficient welding – improving quality
    Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
  - Welding large parts
    Wide welds – long distances
    Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
  - Health
    Reducing strain – preventing tension
    Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
  - Research and development
    Using the test laboratory – driving innovations
    ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
  - Process development
    Utilise competence – optimise processes
    ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
  - Lake Area Technical Institute, Watertown, South Dakota, USA
    Top trade school with industry in mind
    Lake Area Technical isn't just a trade school - it is one of the pre-eminent two-year trade schools in the entire United States. A pipeline for some of the biggest manufacturing companies in the country, Lake Area Technical has enhanced the student experience and preparation with help from ABICOR BINZEL's line of ABIMIG torches.
  - CRIST Offshore Sp. zo.o., Gdynia, Poland
    The specialist for offshore constructions and platforms
    The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
  - E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
    Stainless and steel – for the highest demands
    E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
  - Kranbau Köthen GmbH, Köthen, Germany
    We take a load off you
    Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
  - Remontowa Shipbuilding SA, Danzig, Poland
    Ship conversion and shipbuilding with the highest standards
    The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG® A T LW torches from ABICOR BINZEL for all its welding work.
  - SAMSON AG, Frankfurt, Germany
    Valves for measurement and control technology
    SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
  - Gdansk Shipyard SA, Danzig, Poland
    Shipbuilders with a long tradition
    The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
  - Miller Fabrication Solutions, Brookville, Pennsylvania, USA
    Heavy fabrication for construction and agriculture
    Miller Fabrication makes parts for some of the biggest names in the heavy fabrication industry - a true cradle to grave manufacturing outfit. When they have a need for a custom welding torch solution, or are looking to create efficiencies in their welding consumables, the products of ABICOR BINZEL go above and beyond.
  - General Motors Hamtramck, Detroit, Michigan, USA
    Re-imagining the Cadillac CT6
    General Motors is one of the giants of the automotive industry, and a trailblazer in car designs and build. And when GM wanted to revolutionize the design of the Cadillac CT6, they looked to ABICOR BINZEL's laser welding optics to provide one of the key product solutions to make their groundbreaking aluminum car body a reality.
  - Bronpi Calefacción, Lucena, Spain
    100% tightness for comfortable warmth
    Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
  - Gosan S.A., Bilbao, Spain
    Gosan products lift the world
    Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
  - Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
    Reliable series production of hydraulic tanks
    Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
  - WP Performance Systems, Munderfing, Austria
    World-class welding
    WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
  - Automotive and Transportation
    Perfect appearance – highest safety and stability
    Welds must fulfill the highest requirements in automobile manufacturing and transportation. The focus is on safety, appearance, and efficiency. Thick sheets are used for chassis frames, thin sheets and aluminum for lightweight construction body parts, high-strength and distortion-free steels for passenger compartments. ABICOR BINZEL offers vehicle manufacturers and their suppliers the complete range of joining technology solutions for manual, partially mechanized and automated welding processes.
  - General Fabrication
    Versatile materials - adaptive welding processes
    From pipe to office chairs to street lights to roller coasters – welding in an omnipresent part of daily life.The requirements for welders, processes and equipment are as varied as the range of applications. The material with its special features is the deciding factor for the welding process. ABICOR BINZEL offers optimum joining technology solutions for almost all materials and welding tasks - manual, mechanized or automated.
  - Shipyards and Offshore
    Robust requirements – varied welding tasks
    In the shipbuilding and offshore industry, the highest requirements are placed on welders and equipment. Weather influences are considered here more than any other industry. Special features of shipbuilding of offshoring include primed sheets, the lack of distortion of large segments, and coatable welding seams without reworking. Welders often work in tight spaces as well as forced positions with many position changes and have to cover large distances. ABICOR BINZEL offers tailor-made solutions for manual welding and partially mechanized welding as well as robot welding.
  - Structural
    Stable connections – partially mechanised solutions
    Welding in construction engineering often means the joining of simple or galvanized structural steel and aluminum. Welding is carried out in the production hall, on the construction site, in the lift shaft or on the bridge. The welding process is selected according to material and application. In manual welding, lightweight and ergonomically optimal torch technology makes the job easier and more productive. Partially mechanized and automated welding, for example prefabrication or subassembly, places particular requirements on the welding technology.
  - Heavy Fabrication
    Demanding welding tasks – special equipment
    High-performance and flexible welding equipment is required for heavy engineering, which optimally supports the welders at work. In this case, thick-walled parts, some of which are difficult to access in forced positions, must be welded manually. The welding seams here must be highly stress-resistant and fulfill the robust requirements. ABICOR BINZEL offers a wide selection of high-performance standard and special torches for manual and partially mechanized welding as well as special solutions for automatic welding, for example, in the serial manufacturing of assemblies.
  - Energy
    Extreme loads – special welding solutions
    Pipelines and tanks, windmills and turbines, solar collectors and incineration plants: The energy industry has more welding facets and needs now than ever before. Most of them require robust, secure welding seams. In addition to steel, special materials must be frequently welded, which meet particularly high demands on stability and safety. ABICOR BINZEL offers a wide range of high-performance and ergonomic welding equipment for manual, partially mechanized and automated welding processes.
  - Emerging applications
    Implementing megatrends - use innovative joining techniques
    Many technological developments have an effect on joining technology. Generative or additive manufacturing processes with metallic components require the use of special welding equipment. The production of memories for electric vehicles necessitates special laser and special joining procedures in micro and macro areas. ABICOR BINZEL offers suitable solutions for partially mechanized and automated production with innovative joining techniques, conventional steels and various special materials.
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