TCS-PP Nozzle Cleaning Station

DESCRIPTION	PART NUMBER
TCS-PP Reamer/Cutting/Injector Assembly	831.0490

Plug & Play Robot Torch Nozzle Cleaning

The TCS-PP, Torch Cleaning Station offers the complete solution for reliable automatic servicing of the torch neck. Combined in a single station, the 3 point clamping system guarantees optimally timed processes and an increase in available plant floor space. A number of other features such as mounting stand and drip pan reduce installation costs.

1. Torch cleaning station

Precise and effective cleaning for almost all robot welding torches.
Proven and trusted cutter principle, suitable even for heavy spatter adhesion.
3-point clamping of the gas nozzle fixes the torch in place during the cleaning process.

2. Spraying unit "TMS-VI"

Direct, economical spraying of anti-spatter fluid reduces welding spatter adhesion and extends the servicing intervals.
Clean environment thanks to encapsulated spraying nozzle and collecting pan for dirty residual oil.
Simple disposal of residual oil and replenishment of the anti-spatter agent by simply exchanging the bottles.

3. Wire cutting fixture

The combined clamping and shearing action guarantees precise cutting quality and ensures optimum arc-start properties as well as exact TCP measurement.
Long service life thanks to sturdy design.

Technical Specifications

General data

Weight:	approx. 35 lbs.
Ambient temperature:	+41ºF up to +122ºF
System of Protection according to DIN 40 050:	IP 21

Pneumatic connection - manifold block

Compressed air supply inlet:	Pushlock fitting f/10mm OD air hose or G 1/4"
Air supply hose internal diameter:	minimal Ø 6 mm
Nominal pressure:	90 psi
Operating pressure:	85 - 120 psi

Electrical - terminal block

7 - position screw/quick clamp terminal strip
2 positions - 24 V DC power supply
4 positions - inputs for triggering control valves
1 position - output for "station ready" signal
Cable inlet - PG9
Power consumption - 4.5 W

Control requirements

4 robot outputs 24 V DC for triggering station control valves
1 robot input 24 V DC for receiving "station ready" signal

Cleaning station:

Pneumatic motor (nominal speed):	- with lubricated air: approx. 650 rpm - with non-lubricated air: approx. 550 rpm
Air consumption:	approx. 600 l/min.

Spraying unit

Capacity of the bottle:

1 litre

Wire Cutter

Cutting capacity at 90 psi	- Solid wire: up to .062" - Cored wire: up to .125"
Cutting time:	0.5 sec.

Replacement Parts

ABIROB A 360 \| ABIROB A 500 ABIROB W 300 \| ABIROB W 500 \| ABIROB W 600 ROBO WH 242 \| ROBO WH 500 \| ROBO WH 600 \| ROBO WH 652T
ABIROB A 360
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	CLAMP SET
145.0592	16 mm / 68 mm	831.0487	831.0371
145.0593	16 mm / 70 mm	831.0487	831.0371
145.0594	16 mm / 65 mm	831.0589	831.0371
145.0595	14 mm / 68 mm	831.0592	831.0371
145.0596	14 mm / 70 mm	831.0592	831.0371
145.0597	14 mm / 65 mm	831.0593	831.0371
145.0599	13 mm / 68 mm	831.0604	831.0371
145.0601	13 mm / 65 mm	831.0604	831.0371
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ABIROB A 500
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	CLAMP SET
145.0580	16 mm / 75 mm	831.0488	831.0318
145.0581	16 mm / 77 mm	831.0487	831.0318
145.0582	16 mm / 72 mm	831.0591	831.0318
145.0589	13 mm / 75 mm	831.0180	831.0318
145.0590	13 mm / 77 mm	831.0180	831.0318
145.0591	13 mm / 72 mm	831.0169	831.0318
145.0586	14 mm / 75 mm	831.0592	831.0318
145.0587	14 mm / 77 mm	831.0592	831.0318
145.0588	14 mm / 72 mm	831.0593	831.0318
145.0583	16 mm / 75 mm	831.0488	831.0318
145.0584	16 mm / 77 mm	831.0488	831.0318
145.0585	16 mm / 72 mm	831.0591	831.0318
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ABIROB W 300
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	CLAMP SET
145.0495	13 mm / 44.5 mm	831.0180	831.0316
145.0564	16 mm / 48.5 mm	Contact Us	831.0316
145.0494	16 mm / 44.5 mm	831.0576	831.0316
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ABIROB W 500
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	CLAMP SET
145.0479	13 mm / 75.5 mm	831.0413	831.0316
145.0556	13 mm / 77.5 mm	831.0413	831.0316
145.0466	16 mm / 72 mm	831.0216	831.0316
145.0568	16 mm / 72.5 mm	831.0216	831.0316
145.0553	16 mm / 75.5 mm	831.0023	831.0316
145.0544	16 mm / 75.5 mm	831.0023	831.0316
145.0480	16 mm / 77 mm	831.0023	831.0316
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ABIROB W 600
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	CLAMP SET
145.0689	18 mm / 92 mm	831.0162	831.0319
145.0686	21.5 mm / 86 mm	831.0747	831.0319
145.0687	21.5 mm / 86 mm	831.0763	831.0319
145.0688	21.5 mm / 95 mm	831.0764	831.0319
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ROBO WH 242
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	CLAMP SET
145.0090	15.5 mm / 62 mm	831.0022	831.0314
145.0135	13 mm / 62 mm	831.0316	831.0314
145.0472	15.5 mm / 57 mm	831.0237	831.0314
145.0473	13 mm / 57 mm	831.0356	831.0314
145.0547	13 mm / 59 mm	831.0356	831.0314
145.0159	11 mm / 62 mm	Contact Us	831.0314
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ROBO WH 500
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	CLAMP SET
145.0480	15.5 mm / 77 mm	831.0023	831.0316
145.0544	15.5 mm / 75.5 mm	831.0023	831.0316
145.0466	15.5 mm / 72 mm	831.0216	831.0316
145.0479	13 mm / 75.5 mm	831.0413	831.0316
145.0553	15.5 mm / 75.5 mm	831.0023	831.0316
145.0554	15.5 mm / 85.5 mm	831.0023	831.0316
145.0561	20 mm / 70 mm	831.0369	831.0316
145.0520	15.5 mm / 67 mm	831.0577	831.0316
145.0668	15.5 mm / 75.5 mm	831.0023	831.0316
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ROBO WH 600
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	CLAMP SET
145.0689	18 mm / 92 mm	831.0162	831.0319
145.0687	21.5 mm / 86 mm	831.0763	831.0319
145.0688	21.5 mm / 95 mm	831.0764	831.0319
145.0686	21.5 mm / 92 mm	831.0747	831.0319
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ROBO WH 652T
NOZZLE NO.	INNER-Ø / LENGTH	REAMER BLADE	CLAMP SET
145.0574	18 mm / 84 mm	830.2198	830.2363
145.0575	21.5 mm / 84 mm	830.2196	830.2363
145.0606	18 mm / 82 mm	830.2198	830.2363
_{^{*V-Blocks for TCS Compact serial numbers below 30017428749 use Part No. 830.2161 for WH 652T Nozzles. Contact Technical Support for details.}}
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Frederick, MD 21703Google Maps001-301-846-4196

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