TCS-PP Nozzle Cleaning Station

DESCRIPTION | PART NUMBER |
TCS-PP Reamer/Cutting/Injector Assembly |
831.0490 |
Plug & Play Robot Torch Nozzle Cleaning
The TCS-PP, Torch Cleaning Station offers the complete solution for reliable automatic servicing of the torch neck. Combined in a single station, the 3 point clamping system guarantees optimally timed processes and an increase in available plant floor space. A number of other features such as mounting stand and drip pan reduce installation costs.

1. Torch cleaning station
- Precise and effective cleaning for almost all robot welding torches.
- Proven and trusted cutter principle, suitable even for heavy spatter adhesion.
- 3-point clamping of the gas nozzle fixes the torch in place during the cleaning process.
2. Spraying unit "TMS-VI"
- Direct, economical spraying of anti-spatter fluid reduces welding spatter adhesion and extends the servicing intervals.
- Clean environment thanks to encapsulated spraying nozzle and collecting pan for dirty residual oil.
- Simple disposal of residual oil and replenishment of the anti-spatter agent by simply exchanging the bottles.
3. Wire cutting fixture
- The combined clamping and shearing action guarantees precise cutting quality and ensures optimum arc-start properties as well as exact TCP measurement.
- Long service life thanks to sturdy design.

Technical Specifications
General data
Weight: | approx. 35 lbs. |
Ambient temperature: |
+41ºF up to +122ºF |
System of Protection according to DIN 40 050: | IP 21 |
Pneumatic connection - manifold block
Compressed air supply inlet: | Pushlock fitting f/10mm OD air hose or G 1/4" |
Air supply hose internal diameter: |
minimal Ø 6 mm |
Nominal pressure: | 90 psi |
Operating pressure: |
85 - 120 psi |
Electrical - terminal block
7 - position screw/quick clamp terminal strip
2 positions - 24 V DC power supply
4 positions - inputs for triggering control valves
1 position - output for "station ready" signal
Cable inlet - PG9
Power consumption - 4.5 W
Control requirements
4 robot outputs 24 V DC for triggering station control valves
1 robot input 24 V DC for receiving "station ready" signal
Cleaning station:
Pneumatic motor (nominal speed): |
- with lubricated air: approx. 650 rpm - with non-lubricated air: approx. 550 rpm |
Air consumption: |
approx. 600 l/min. |
Spraying unit
Capacity of the bottle: | 1 litre |
Wire Cutter
Cutting capacity at 90 psi |
- Solid wire: up to .062" - Cored wire: up to .125" |
Cutting time: |
0.5 sec. |

Replacement Parts
NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | V-BLOCK |
145.0592 |
16 mm / 68 mm | 831.0487 | 831.0371 |
145.0593 |
16 mm / 70 mm | 831.0487 | 831.0371 |
145.0594 |
16 mm / 65 mm | 831.0589 | 831.0371 |
145.0595 |
14 mm / 68 mm | 831.0592 | 831.0371 |
145.0596 |
14 mm / 70 mm | 831.0592 | 831.0371 |
145.0597 |
14 mm / 65 mm | 831.0593 | 831.0371 |
145.0599 |
13 mm / 68 mm | 831.0604 | 831.0371 |
145.0601 |
13 mm / 65 mm | 831.0604 | 831.0371 |
Return to Top | |||
NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | V-BLOCK |
145.0580 |
16 mm / 75 mm | 831.0488 | 831.0318 |
145.0581 |
16 mm / 77 mm | 831.0487 | 831.0318 |
145.0582 |
16 mm / 72 mm | 831.0591 | 831.0318 |
145.0589 |
13 mm / 75 mm | 831.0180 | 831.0318 |
145.0590 |
13 mm / 77 mm | 831.0180 | 831.0318 |
145.0591 |
13 mm / 72 mm | 831.0169 | 831.0318 |
145.0586 |
14 mm / 75 mm | 831.0592 | 831.0318 |
145.0587 |
14 mm / 77 mm | 831.0592 | 831.0318 |
145.0588 |
14 mm / 72 mm | 831.0593 | 831.0318 |
145.0583 |
16 mm / 75 mm | 831.0488 | 831.0318 |
145.0584 |
16 mm / 77 mm | 831.0488 | 831.0318 |
145.0585 |
16 mm / 72 mm | 831.0591 | 831.0318 |
Return to Top | |||
NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | V-BLOCK |
145.0495 |
13 mm / 44.5 mm | 831.0180 | 831.0316 |
145.0564 |
16 mm / 48.5 mm | Contact Us | 831.0316 |
145.0494 |
16 mm / 44.5 mm | 831.0576 | 831.0316 |
Return to Top | |||
NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | V-BLOCK |
145.0479 |
13 mm / 75.5 mm | 831.0413 | 831.0316 |
145.0556 |
13 mm / 77.5 mm | 831.0413 | 831.0316 |
145.0466 |
16 mm / 72 mm | 831.0216 | 831.0316 |
145.0568 |
16 mm / 72.5 mm | 831.0216 | 831.0316 |
145.0553 |
16 mm / 75.5 mm | 831.0023 | 831.0316 |
145.0544 |
16 mm / 75.5 mm | 831.0023 | 831.0316 |
145.0480 |
16 mm / 77 mm | 831.0023 | 831.0316 |
Return to Top | |||
NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | V-BLOCK |
145.0689 |
18 mm / 92 mm | 831.0162 | 831.0319 |
145.0686 |
21.5 mm / 86 mm | 831.0747 | 831.0319 |
145.0687 |
21.5 mm / 86 mm | 831.0763 | 831.0319 |
145.0688 |
21.5 mm / 95 mm | 831.0764 | 831.0319 |
Return to Top | |||
NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | V-BLOCK |
145.0090 |
15.5 mm / 62 mm | 831.0022 | 831.0314 |
145.0135 |
13 mm / 62 mm | 831.0316 | 831.0314 |
145.0472 |
15.5 mm / 57 mm | 831.0237 | 831.0314 |
145.0473 |
13 mm / 57 mm | 831.0356 | 831.0314 |
145.0547 |
13 mm / 59 mm | 831.0356 | 831.0314 |
145.0159 |
11 mm / 62 mm | Contact Us | 831.0314 |
Return to Top | |||
NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | V-BLOCK |
145.0480 |
15.5 mm / 77 mm | 831.0023 | 831.0316 |
145.0544 |
15.5 mm / 75.5 mm | 831.0023 | 831.0316 |
145.0466 |
15.5 mm / 72 mm | 831.0216 | 831.0316 |
145.0479 |
13 mm / 75.5 mm | 831.0413 | 831.0316 |
145.0553 |
15.5 mm / 75.5 mm | 831.0023 | 831.0316 |
145.0554 |
15.5 mm / 85.5 mm | 831.0023 | 831.0316 |
145.0561 |
20 mm / 70 mm | 831.0369 | 831.0316 |
145.0520 |
15.5 mm / 67 mm | 831.0577 | 831.0316 |
145.0668 |
15.5 mm / 75.5 mm | 831.0023 | 831.0316 |
Return to Top | |||
NOZZLE NO. | INNER-Ø / LENGTH | REAMER BLADE | V-BLOCK |
145.0689 |
18 mm / 92 mm | 831.0162 | 831.0319 |
145.0687 |
21.5 mm / 86 mm | 831.0763 | 831.0319 |
145.0688 |
21.5 mm / 95 mm | 831.0764 | 831.0319 |
145.0686 |
21.5 mm / 92 mm | 831.0747 | 831.0319 |
Return to Top | |||

Frederick, MD 21703Google Maps001-301-846-4196