Welding Tractors ABI-CAR
| DESCRIPTION | PART NUMBER |
| ABI-CAR E-1200-O with Oscillator | 522.0070.1 |
| ABI-CAR E-1200 without Oscillator | 522.0069.1 |
| ABI-CAR E-1000 | 522.0068.1 |
ABI-CAR welding tractors close the gap between hand welding and flexible automation. These economic welding tractors are an ideal entry level solution into mechanized automation. ABI-CAR quickly and effectively welds longitudinal and circumferential seams in horizontal or vertical positions.
ABI-CAR is easily customized to fit individual requirements with a wide range of cross supports and clamping accessories available.
All components are built in a modular system for fast, easy installation and increased welding productivity.
ABI-CAR Welding Tractors:
- Easy integration: Easy connection to all commercially available hand welder sets
- Optimum seam quality: High-quality welding results on long parts in horizontal or vertical position
- Increased productivity: Consistently high, uninterrupted welding speed
- Simple handling: Simple and safe handling for operators
Welding tractor ABI-CAR E-1200-O
The welding tractor ABI-CAR E-1200-O with Oscillator unit relieves the welder and allows perfect welding beads in consistently high quality.
- Adjustable oscillator unit: Variety of options (symmetrical/asymmetrical oscillator, time lag center/left/right, frequency and width offset)
- Clear digital display: Showing speed, oscillator delay, oscillator width offset and oscillator frequency
- 5-axis torch adjustment: Flexible torch positioning (also while driving) via cross support (50 mm x-y), suitable for torch necks up to 25 mm diameter
- Flexible seam tracking: Integrated high-powered magnet
- Increased speed: Welding tractor operates at a precise adjustable speeds up to 47.24 inches per minutes (1200 mm/min)
- Convenient additional functions: Auto start/stop, manually controllable end crater fill for current sources with 4-cycle control system (pre-, main, re-welding cycle and welding end)
Welding tractor ABI-CAR E-1200
The flexible ABI-CAR E-1200 welding tractor with increased driving speed makes perfect welds on long seams.
- Simple operation: Digital controller and display of the speed for optimum process control
- 5-axis torch adjustment: Flexible torch positioning (also while driving) via cross support (50 mm x-y, or 1.97 inch), suitable for torch necks up to .98 inch (25 mm) diameter
- Flexible seam tracking: High-powered magnet
- Increased speed: Welding tractor operates at a precisely adjustable speed up to 47.24 in/min (1200 mm/min)
- Convenient additional functions: Auto start/stop, manually controllable end crater fill for current sources with 4-cycle control system (pre-, main, re-welding cycle and welding end)
Welding tractor ABI-CAR E-1000
The well-built and reliable ABI-CAR E-1000 welding tractor welds at speeds up to 1000 mm/min.
- Easy handling: Setting the speed up to 39.3 in/min (1000 mm/min) via rotary potentiometer
- 5-axis torch adjustment: Flexible torch positioning (also while driving) via cross support (50 mm x-y), suitable for torch necks up to 25 mm diameter
- Convenient additional functions: Auto start/stop, manually controllable end crater fill for current sources with 4-cycle control system (pre-, main, re-welding cycle and welding end)
- Flexible seam tracking: Integrated high-powered magnet
Technical Specifications
ABI-CAR E-1200 / E-1200-O
| Ambient temperature: | -4°F to +104°F -20°C to +40°C |
| Relative humidity: | Up to 90% at 68°F (20°C) |
| Ambient temperature for storage: | -40°F to +104°F -40°C to +40°C |
| Relative humidity: | Up to 90% at 68°F (20°C) |
| Total weight: | 15.21 lbs (6.9 kg) |
| Dimensions L x W x H: | 10.71 x 9.53 x 10.43 in 272 x 242 x 265 mm |
| Supply voltage: |
230 V, 1-phase alternating current; 24 V DC 100–240 V |
| IP protection class: | 2X |
| Drive & drive wheels: | Friction drive (4 driven wheels) |
| Offset angle & oscillation width: |
45° to 60° ; +/- 7° |
| Speed: | 1.97 - 47.24 in/min 50 - 1200 mm/min |
| Pull force (with magnet on): | 35.27 lbs (16 kg) |
| Welding torch work area: | Horizontal 40° - 55° ; vertical 50 mm; horizontal 50 mm |
| Welding torch neck diameter: | .63 - .87 in standard model ; .79 - 1.18 in optional 16 - 22 mm standard model ; 20 - 30 mm optional |
| Possible weld length: | Up to 13 feet ; restricted up to 16 feet 4000 mm ; restricted up to 5000 mm |
| Material/workpiece: | All magnetic metal surfaces |
ABI-CAR E-1000
| Ambient temperature: | -4°F to +104°F -20°C to +40°C |
| Relative humidity: | Up to 90% at 68°F (20°C) |
| Ambient temperature for storage: | -40°F to +104°F -40°C to +40°C |
| Relative humidity: | Up to 90% at 68°F (20°C) |
| Total weight: | 15.21 lbs (6.9 kg) |
| Dimensions L x W x H: | 10.71 x 9.53 x 10.43 in 272 x 242 x 265 mm |
| Supply voltage: |
230 V, 1-phase alternating current; 24 V DC 100–240 V |
| IP protection class: | 2X |
| Drive & drive wheels: | Friction drive (4 driven wheels) |
| Speed: | 1.97 - 47.24 in/min 50 - 1200 mm/min |
| Pull force (with magnet on): | 35.27 lbs (16 kg) |
| Welding torch work area: | Horizontal 40° - 55° ; vertical 50 mm; horizontal 50 mm |
| Welding torch neck diameter: | .63 - .87 in standard model ; .79 - 1.18 in optional 16 - 22 mm standard model ; 20 - 30 mm optional |
| Possible weld length: | Up to 13 feet ; restricted up to 16 feet 4000 mm ; restricted up to 5000 mm |
| Material/workpiece: | All magnetic metal surfaces |
Product Catalog
Operating Manual
ABI-CAR Replacement Parts
|
ABI-CAR E-1000 (Diagram) |
|
| DESCRIPTION | PART NUMBER |
|
Basic housing (1) |
522.0085 |
|
Wheels (2) |
522.0086 |
|
End switch (3) |
522.0087 |
|
Guide arm (4) |
522.0088 |
|
Gear motor (5) |
522.0089 |
|
Magnet set (6) |
522.0090 |
|
Heat shield with screws (7) |
522.0091 |
|
Hand lever for magnet lifter (8) |
522.0092 |
|
Handle (9) |
522.0093 |
|
Control cabinet (10) |
522.0094 |
| Fan (11) | 522.0095 |
|
Cross slide with clamping (12) |
522.0096 |
|
Clamping (13) |
522.0097 |
|
Welding gun/torch mount clamp 16 mm (14) |
522.0098 |
|
Connecting cable (15) |
522.0099 |
|
Power supply (16) |
522.0100 |
| Welding gun/torch mount clamp 30 mm (17) |
522.0101 |
| Return to Top | |
| DESCRIPTION | PART NUMBER E-1200 / E-1200-O |
|
Connection plate (1) |
522.0127 |
|
Cross slide (2) |
522.0128 |
|
Clamping screw (3) |
522.0135 |
|
Angle adjustment (4) |
522.0129 |
|
Clamping plate (5) |
522.0130 |
|
Torch mount clamp 16 mm (6) |
522.0137 / 522.0172 |
|
Drive for pendulum unit (6.1) |
522.0171 (E-1200-O Only) |
|
Gear motor (7) |
522.0131 |
|
Control cabinet (8) |
522.0119 |
|
Operating panel (9) |
522.0136 / 522.0170 |
| 3-pin plug (10) | 522.0125 |
|
2-pin socket (11) |
522.0138 |
|
5-pin socket (11.1) |
522.0173 (E-1200-O Only) |
|
Power supply (12) |
522.0139 |
|
Handle complete (13) |
522.0124 |
|
Heat shield with screws (14) |
522.0121 |
|
Basic housing (15) |
522.0120 |
|
Guide arm (16) |
522.0132 |
|
Base plate (17) |
522.0122 |
|
Wheels (18) |
522.0140 |
|
Hand lever / magnet lifter (19) |
522.0123 |
|
Ceramic roller (20) |
522.0134 |
|
Clamping wheel (21) |
522.0133 |
|
Torch mount clamp 30 mm (not on diagram) |
522.0101 |
| Return to Top | |
ABICOR BINZEL USA, Inc.650 Medimmune Ct., Suite 110Frederick, MD 21703Google Maps001-301-846-4196
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