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MANUAL MIG GUNS
Air-cooled MIG Guns
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HARD AUTOMATION WELDING
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Seam Tracking
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TIG Torches & Accessories
TIG Welding Torches
TIG Welding Tungsten Electrodes
Tungsten Electrode Grinders & Cutters
Air-cooled MIG Guns
ABIMIG
®
AT MIG Guns
ABIMIG
®
A MIG Guns
DELTA-MIG
®
Welding Guns
ABIMIG
®
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Make My ABIMIG® Gun
Water-cooled MIG Guns
ABIMIG
®
WT MIG Guns
ABIMIG
®
W MIG Guns
MB 501 MIG Guns
Fume Extraction MIG Guns
The award-winning xFUME® MIG Gun is designed to capture the most weld fumes possible with the highest level of welder comfort.
See xFUME MIG Guns
Push-Pull Guns
Push-Pull Plus MIG Guns
Push-Pull Inline MIG Guns
PPG/W MIG Guns
Self-Shielded Flux-Cored Guns
ABI-FLUX come with quick change, easy to turn necks, a robust ceramic insulation, and our high quality BINZEL consumables.
See ABI-FLUX Welding Guns
Robotic Welding Guns & Torches
ABIROB
®
Cyclone
TM
Air-cooled MIG Guns
ABIROB
®
Air-cooled MIG Guns
ABIROB
®
Water-cooled MIG Guns
ROBO WH Water-cooled MIG Guns
ABITIG WH Water-cooled TIG Torches
Spool Welding Robot SWR
A first of it's kind pipe and pressure vessel welding solution. Designed for maximum performance, IoT, space, and arc-time efficiency.
See Spool Welding Robot
Cleaning Stations & Reamers
Torch Cleaning Station TCS-FP
Torch Cleaning Station TCS Compact
TSi External Anti-Spatter Injector
TMS-PI Internal Anti-Spatter Injector
EWR 2 Welding Gas Management
Huge Gas Savings in an IoT Compatible Solution
EWR 2 / EWR 2 Net are the first of it's kind electronic gas management solution. Fine tuned for the demands of Industry 4.0, you can monitor, adjust, and record your gas usage in real time while saving up to 60% in overall gas consumption.
See EWR 2 / EWR 2 Net
Seam Tracking
TH6x Seam Tracking Sensor
Wire Feeder Systems
Master-Feeder-System MFS-V3
Wire Feeder Conduit MasterLiner
Robotic Welding Peripherals
Torch Exchange Station TES
Swanneck Alignment and Test Jig
CAT3 Over-arm Robot Collision Mount
iCAT Through-arm Robot Collision Mount
iSTM Through-arm Robot Solid Mount
Wire Cutting Station WCS
Laser Welding & Brazing
RLW-A Remote Laser Welding Optic
ALO3 Adaptive Laser Brazing Optic
RLH-A Remote Laser Hardening Optic
ALO1 Adaptive Laser Brazing Optic
BO-SF Stable Focal Position Optic
BO Optic
Applications
Automatic MIG Guns
SpinArc
®
Automatic MIG Gun
ABIMIG
®
AUT MIG Guns
AUT Series Automatic MIG Guns
ABI-CAR Welding Tractors
ABI-CAR welding tractors close the gap between classic hand welding and flexible automation. An ideal entry level solution into hard or mechanized automation. Suitable for partially automating arc welding processes.
See ABI-CAR Welding Tractors
Seam Tracking
Optical Online Seam Tracking Auto-Guide
TH6x Seam Tracking Sensor
Welding Chemicals
Anti-spatter Sprays & Liquids
Anti-spatter Nozzle Tip Dip
Welding Cooler Coolant Liquids
Welding Fume Extraction Systems
IndustriFume™
Fume Extraction System FES-200 & FES-200 W3
Welding Water Cooler Units
A Cool & Reliable Welding Process
Mobile welding water cooler CR-1000 and CR-1250 are the ideal complement for your water-cooled welding torch. An integrated flow switch ensures easy, seamless operation.
See Welding Water-coolers
EURO Connect Adapter System
A Universal Welding Connection
Reliable threaded EURO connect adapters ensure your welding gun is securely connected. The threaded EURO-style ensures efficient current transfer. For use on most any welding machine.
See EURO Connect System
Push-Pull Gun Control Box
Reliable Push-Pull Wire Feeding
When welding with push-pull torches for aluminum, a steady and consistent wire feed is critical to keeping the metal's integrity. The Universal Power Supply control box ensures a sure, reliable wire feed speed when using the BINZEL line of Push Pull torches.
See Control Box
ABIPLUG Welding Lead Quick Connects
Quick, Safe Plug & Weld
ABIPLUG is designed for safe and effective current transfer in MIG and arc welding technology. High flash resistance, easy mounting, and universally compatible.
See ABIPLUG Lead Connects
Gouging Torches & Gouging Electrodes
G-Series Arc Gouging Torches
ABIARC Arc Gouging Electrodes
TIG Welding Torches
Light and Flexible TIG Welding
ABICOR BINZEL's line of tried and tested silicone rubber TIG torches are internationally compatible and designed for the best torch cooling technology.
See SR TIG Torches
TIG Welding Tungsten Electrodes
For best welding results
For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
See E3 Electrodes
Tungsten Electrode Grinders & Cutters
For the longest electrode life!
For the best results from your tungsten electrodes, the grinders and cutters from ABICOR BINZEL ensure the best arc possible and superior TIG welding performance.
See Tungsten Grinders
Solutions
Metals & Materials
Stainless steel
Aluminum
Structural steel
Special material
Welding Processes
MIG (GMAW)
MAG (GMAW)
TIG (GTAW)
Laser welding
Plasma welding (PAW)
Plasma cutting
Manual metal arc welding (MMAW)
Welding Solution Focus
Manual
Automated
Thin sheet welding
Thick plate welding
Welding large parts
Health
Research and development
Process development
Stainless steel
Join securely – prevent corrosion
Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
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Aluminum
Long-lasting connections – outstanding visual appearance
Aluminum is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
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Structural steel
Numerous types – infinite possibilities
Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
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Special material
Special properties – special applications
Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
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MIG (GMAW)
Metal inert gas welding
MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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MAG (GMAW)
Metal active gas welding
MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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TIG (GTAW)
Tungsten inert gas welding
TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
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Laser welding
Laser beam welding
Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
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Plasma welding (PAW)
Tungsten plasma welding / Plasma metal inert gas welding
Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
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Plasma cutting
Plasma arc cutting
Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
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Manual metal arc welding (MMAW)
Arc electrode welding
Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
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Manual
Join securely – work effectively
Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
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Automated
Welding evenly – working economically
With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
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Thin sheet welding
Ensuring stability – avoiding thermal distortion
Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
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Thick plate welding
More efficient welding – improving quality
Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
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Welding large parts
Wide welds – long distances
Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
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Health
Reducing strain – preventing tension
Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
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Research and development
Using the test laboratory – driving innovations
ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
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Process development
Utilise competence – optimise processes
ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
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Testimonials
Manual Welding
Lake Area Technical Institute, Watertown, South Dakota, USA
CRIST Offshore Shipbuilding, Gdynia, Poland
E & F Metal Pipeline Construction, Föhren, Germany
Kranbau Köthen GmbH, Köthen, Germany
Remontowa Shipbuilding, Danzig, Poland
SAMSON AG, Frankfurt, Germany
Gdansk Shipyard, Danzig, Poland
Robotic Welding
Miller Fabrication Solutions, Brookville, Pennsylvania, USA
General Motors, Detroit, Michigan, USA
Bronpi Heating, Lucena, Spain
Gosan S.A., Bilbao, Spain
Stahl Mechanical Engineering, Perkam, Germany
Lake Area Technical Institute, Watertown, South Dakota, USA
Top trade school with industry in mind
Lake Area Technical isn't just a trade school - it is one of the pre-eminent two-year trade schools in the entire United States. A pipeline for some of the biggest manufacturing companies in the country, Lake Area Technical has enhanced the student experience and preparation with help from ABICOR BINZEL's line of ABIMIG torches.
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CRIST Offshore Shipbuilding, Gdynia, Poland
The specialist for offshore constructions and platforms
The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specializes in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
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E & F Metal Pipeline Construction, Föhren, Germany
Stainless and steel – for the highest demands
E & F is an experienced specialist for metal constructions and pipelines in the food service and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
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Kranbau Köthen GmbH, Köthen, Germany
We take a load off you
Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
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Remontowa Shipbuilding, Danzig, Poland
Ship conversion and shipbuilding with the highest standards
The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG AT MIG guns from ABICOR BINZEL for all its welding work.
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SAMSON AG, Frankfurt, Germany
Valves for measurement and control technology
SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realize different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
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Gdansk Shipyard, Danzig, Poland
Shipbuilders with a long tradition
The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
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Miller Fabrication Solutions, Brookville, Pennsylvania, USA
Heavy fabrication for construction and agriculture
Miller Fabrication makes parts for some of the biggest names in the heavy fabrication industry - a true cradle to grave manufacturing outfit. When they have a need for a custom welding torch solution, or are looking to create efficiencies in their welding consumables, the products of ABICOR BINZEL go above and beyond.
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General Motors, Detroit, Michigan, USA
Re-imagining the Cadillac CT6
General Motors is one of the giants of the automotive industry, and a trailblazer in car designs and build. And when GM wanted to revolutionize the design of the Cadillac CT6, they looked to ABICOR BINZEL's laser welding optics to provide one of the key product solutions to make their groundbreaking aluminum car body a reality.
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Bronpi Heating, Lucena, Spain
100% tightness for comfortable warmth
Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
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Gosan S.A., Bilbao, Spain
Gosan products lift the world
Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
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Stahl Mechanical Engineering, Perkam, Germany
Reliable series production of hydraulic tanks
Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
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Industries
Industries
Automotive and Transportation
General Fabrication
Shipyards and Offshore
Structural
Heavy Fabrication
Energy
Emerging applications
Automotive and Transportation
Perfect appearance – highest safety and stability
Welds must fulfill the highest requirements in automobile manufacturing and transportation. The focus is on safety, appearance, and efficiency. Thick sheets are used for chassis frames, thin sheets and aluminum for lightweight construction body parts, high-strength and distortion-free steels for passenger compartments. ABICOR BINZEL offers vehicle manufacturers and their suppliers the complete range of joining technology solutions for manual, partially mechanized and automated welding processes.
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General Fabrication
Versatile materials - adaptive welding processes
From pipe to office chairs to street lights to roller coasters – welding in an omnipresent part of daily life.The requirements for welders, processes and equipment are as varied as the range of applications. The material with its special features is the deciding factor for the welding process. ABICOR BINZEL offers optimum joining technology solutions for almost all materials and welding tasks - manual, mechanized or automated.
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Shipyards and Offshore
Robust requirements – varied welding tasks
In the shipbuilding and offshore industry, the highest requirements are placed on welders and equipment. Weather influences are considered here more than any other industry. Special features of shipbuilding of offshoring include primed sheets, the lack of distortion of large segments, and coatable welding seams without reworking. Welders often work in tight spaces as well as forced positions with many position changes and have to cover large distances. ABICOR BINZEL offers tailor-made solutions for manual welding and partially mechanized welding as well as robot welding.
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Structural
Stable connections – partially mechanised solutions
Welding in construction engineering often means the joining of simple or galvanized structural steel and aluminum. Welding is carried out in the production hall, on the construction site, in the lift shaft or on the bridge. The welding process is selected according to material and application. In manual welding, lightweight and ergonomically optimal torch technology makes the job easier and more productive. Partially mechanized and automated welding, for example prefabrication or subassembly, places particular requirements on the welding technology.
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Heavy Fabrication
Demanding welding tasks – special equipment
High-performance and flexible welding equipment is required for heavy engineering, which optimally supports the welders at work. In this case, thick-walled parts, some of which are difficult to access in forced positions, must be welded manually. The welding seams here must be highly stress-resistant and fulfill the robust requirements. ABICOR BINZEL offers a wide selection of high-performance standard and special torches for manual and partially mechanized welding as well as special solutions for automatic welding, for example, in the serial manufacturing of assemblies.
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Energy
Extreme loads – special welding solutions
Pipelines and tanks, windmills and turbines, solar collectors and incineration plants: The energy industry has more welding facets and needs now than ever before. Most of them require robust, secure welding seams. In addition to steel, special materials must be frequently welded, which meet particularly high demands on stability and safety. ABICOR BINZEL offers a wide range of high-performance and ergonomic welding equipment for manual, partially mechanized and automated welding processes.
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Emerging applications
Implementing megatrends - use innovative joining techniques
Many technological developments have an effect on joining technology. Generative or additive manufacturing processes with metallic components require the use of special welding equipment. The production of memories for electric vehicles necessitates special laser and special joining procedures in micro and macro areas. ABICOR BINZEL offers suitable solutions for partially mechanized and automated production with innovative joining techniques, conventional steels and various special materials.
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Info & Support
Welding Resources
eBooks
ABIBLOG
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Download Center
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Manual Gun Legacy Parts
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Welding Accessories Legacy Parts
eBooks
Everything You Need to Know About Lightweight MIG Guns
The Complete Guide to Fume Extraction
The Definitive Guide to Robotic Welding Torches
All You Need to Know About Optical Seam Tracking
ABIBLOG
The biggest and brightest minds of the welding community give insight, advice, and deep dives on welding's most common questions. All to ensure you get the most out of your shop.
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Video Library
Hundreds of videos on everything from Product Overviews, How-To's, Deep Dives on Welding Consumables, and more on the ABICOR BINZEL YouTube channel.
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Magazine WELDER`S WORLD
Issues of our European-based customer magazine WELDER´S WORLD for download.
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Catalogs
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ROBOTIC SYSTEMS
Accessories
Manual Gun Legacy Parts
Replacement Parts for Legacy BINZEL Manual Products
Get Replacement Part Numbers for Legacy ABICOR BINZEL products like ALPHA, Omega, and MB series MIG guns. For parts of current ABICOR BINZEL MIG guns, please visit their respective product pages.
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Robotic Systems Legacy Parts
Replacement Parts for Legacy ROBOTIC SYSTEMS Products
Get Replacement Part Numbers for Legacy ABICOR BINZEL products like ROBO VTS, CAT2 mounts, and TCS stations. For parts of current ABICOR BINZEL Robotic Systems, please visit their respective product pages.
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Welding Accessories Legacy Parts
Replacement Parts for Legacy BINZEL Manual Products
Get Replacement Part Numbers for Legacy ABICOR BINZEL accessories like BWC-3 Coolers. For parts of current ABICOR BINZEL welding accessories, please visit their respective product pages.
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ABICOR BINZEL USA
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ABICOR BINZEL USA, Inc.
650 Medimmune Ct., Suite 110
Frederick, MD 21703
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001-301-846-4196
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