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MIG/MAG Torches
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Accessories
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Electrode holders, gouging torches and gouging electrodes
Utilities and tools
Fume Extraction Systems, Cooling Units and Wire Feeding Units
Welding chemicals
Tungsten Electrodes
Others
Fitness for Welders
MIG/MAG Torches
Welding Torch MB EVO PRO
Welding Torch MB EVO
Welding Torch MB GRIP
Welding Torch MB ERGO
Welding Torch Push-Pull Plus
Fume Extraction Torch RAB GRIP
Fume Extraction Torch RAB GRIP HE
Welding Torch ABIMIG
®
A T LW
Welding Torch ABIMIG
®
A LW
Welding Torch ABIMIG
®
W T
Welding Torch ABIMIG
®
W
Welding Torch ABIMIG
®
GRIP W
Configurator ABIMIG
®
Welding Torches
Flux-Cored Inner Shield Welding Torch
MIG/MAG Central Plug System
TIG Welding Torches
Welding Torch SR
Welding Torch ABITIG
®
GRIP 9 - 26
Welding Torch ABITIG
®
GRIP 150 - 500
Welding Torch ABITIG
®
GRIP Little 9 - 24
Welding Torch ABITIG
®
GRIP Little 90 - 260
Plasma Cutting Torches
ABIPLAS
®
CUT
ABICUT
PSB
Plasma Welding Torches
ABIPLAS
®
WELD
Robot Welding Torches
MIG/MAG Welding Torch System WH / WH-PP A
MIG/MAG Welding Torch System WH / WH-PP W
MIG/MAG Welding Torch System ABIROB
®
W
MIG/MAG Welding Torch System ABIROB
®
A
MIG/MAG Welding Torch System ABIROB
®
350 GC
MIG/MAG Welding Torch System ROBO Standard
MIG/MAG Welding Torch System ROBO Compact W600
MIG/MAG Welding Torch System TANDEM
TIG Welding Torch System ABITIG
®
WH
TIG Welding Torch System ABITIG
®
MT
PLASMA Welding Torch System ABIPLAS® WELD
Machine torch ABIMIG
®
SpinArc
®
Robot Periphery
ATS-Rotor
Robot Mount CAT3
Robot Mount iCAT
Robot Mount iCAT mini
Robot Mount iSTM
Wire Feeder System MasterLiner
Torch Cleaning Station BRS
Torch Exchange Station TES
Wire Cutting Device DAV
Injection unit TSi
Neck Alignment and Test Jig
Robot Power Source
Robot Power Source iROB
Master-Feeder-System
Master-Feeder-System MFS-V3
Sensors
Gas Management System EWR 2 / EWR 2 Net
Seam Tracking Sensor TH6D
Seam Tracking Sensor TH6i
Laser
Applications
Optic for laser brazing ALO1
Optic for laser brazing and welding ALO3
Optic for remote laser hardening RLH-A
Optic for remote laser welding RLW-A
Optic with stable focal position BO-SF
Optic BO
Sockets and plugs
Welding cable connector system ABIPLUG
Electrode holders, gouging torches and gouging electrodes
Electrode holders DE 2200 / 2300 / 2400 / 2500
Gouging Torch K10 / K12 / K12 T / K 16 / K16 T
Gouging Torch TEAM BINZEL
®
G 3000 / G 4000
Gouging electrodes ABIARC
Utilities and tools
Fume Extraction Systems, Cooling Units and Wire Feeding Units
Fume Extraction Systems FES-200 & FES-200 W3
Fume Extraction System FEC
Cooling Units CR 1000 / CR 1250
Wire feeding units ABIDRIVE V2
Welding chemicals
Anti-spatter sprays
Anti-spatter pastes
Anti-spatter liquids
Coolant liquids
Tungsten Electrodes
Fitness for Welders
Fitness Manual for Welders
Fitness Exercises for Welders
Solutions
Material
Stainless steel
Aluminium
Structural steel
Special material
Process
MIG (GMAW)
MAG (GMAW)
TIG (GTAW)
Laser welding
Plasma welding (PAW)
Plasma cutting
Manual metal arc welding (MMAW)
Main focus
Manual
Automated
Thin sheet welding
Thick plate welding
Welding large parts
Health
Research and development
Process development
Stainless steel
Join securely – prevent corrosion
Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
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Aluminium
Long-lasting connections – outstanding visual appearance
Aluminium is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
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Structural steel
Numerous types – infinite possibilities
Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
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Special material
Special properties – special applications
Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
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MIG (GMAW)
Metal inert gas welding
MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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MAG (GMAW)
Metal active gas welding
MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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TIG (GTAW)
Tungsten inert gas welding
TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
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Laser welding
Laser beam welding
Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
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Plasma welding (PAW)
Tungsten plasma welding / Plasma metal inert gas welding
Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
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Plasma cutting
Plasma arc cutting
Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
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Manual metal arc welding (MMAW)
Arc electrode welding
Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
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Manual
Join securely – work effectively
Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
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Automated
Welding evenly – working economically
With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
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Thin sheet welding
Ensuring stability – avoiding thermal distortion
Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
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Thick plate welding
More efficient welding – improving quality
Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
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Welding large parts
Wide welds – long distances
Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
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Health
Reducing strain – preventing tension
Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
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Research and development
Using the test laboratory – driving innovations
ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
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Process development
Utilise competence – optimise processes
ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
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References
Manual
BOMAG GmbH, Boppard, Germany
CRIST Offshore Sp. zo.o., Gdynia, Poland
E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Kranbau Köthen GmbH, Köthen, Germany
Remontowa Shipbuilding SA, Danzig, Poland
SAMSON AG, Frankfurt, Germany
Gdansk Shipyard SA, Danzig, Poland
Automated
Bronpi Calefacción, Lucena, Spain
Gosan S.A., Bilbao, Spain
Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
WP Performance Systems, Munderfing, Austria
BOMAG GmbH, Boppard, Germany
Testing the MB EVO PRO: lighter, more flexible and cooler
BOMAG specialises in machines for compacting earth, asphalt and waste. The global market leader based in Boppard at the Rhein river has around 2500 employees worldwide. ABICOR BINZEL welding torches have been used here for over 30 years for demanding welding tasks in steel construction work. In test operations over several weeks, the new air- and liquid-cooled MB EVO PRO welding torches convinced welders and those responsible straight away.
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CRIST Offshore Sp. zo.o., Gdynia, Poland
The specialist for offshore constructions and platforms
The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
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E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Stainless and steel – for the highest demands
E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
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Kranbau Köthen GmbH, Köthen, Germany
We take a load off you
Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
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Remontowa Shipbuilding SA, Danzig, Poland
Ship conversion and shipbuilding with the highest standards
The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG
®
A T LW torches from ABICOR BINZEL for all its welding work.
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SAMSON AG, Frankfurt, Germany
Valves for measurement and control technology
SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
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Gdansk Shipyard SA, Danzig, Poland
Shipbuilders with a long tradition
The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
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Bronpi Calefacción, Lucena, Spain
100% tightness for comfortable warmth
Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
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Gosan S.A., Bilbao, Spain
Gosan products lift the world
Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
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Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
Reliable series production of hydraulic tanks
Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
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WP Performance Systems, Munderfing, Austria
World-class welding
WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
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Industries
Industries
Automotive and Transportation
General Fabrication
Shipyards and Offshore
Structural
Heavy Fabrication
Energy
Emerging Applications
Automotive and Transportation
Perfect appearance – highest safety and stability
Welding connections must fulfil highest requirements in automobile manufacturing and transportation. Depending on the area of application, the focus is on fatigue duration, safety and appearance. Thick sheets are used for chassis frames, thin sheets and aluminium for lightweight construction body parts, high-strength and distortion-free steels for passenger compartments. ABICOR BINZEL offers vehicle manufacturers and their suppliers the complete range of joining technology solutions for manual, partially mechanised and automated welding processes.
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General Fabrication
Versatile materials - adapted welding processes
From pipe to office chairs and from ATMs to roller coasters – almost nothing functions without welding technology. The requirements for welders, processes and equipment are as varied as the range of applications. The material with its special features is the deciding factor for the welding process. ABICOR BINZEL offers optimum joining technology solutions for almost all materials and welding tasks - manual, mechanised or automated.
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Shipyards and Offshore
Robust requirements – varied welding tasks
In the shipbuilding and offshore industry, the highest requirements are placed on welders and equipment. The influences of wind and weather have to be considered as well as the special features of primed sheets, the lack of distortion of large segments and coatable welding seams without reworking. Welders often work in tight spaces as well as forced positions with many position changes and have to cover large distances. ABICOR BINZEL offers tailor-made solutions for manual welding and partially mechanised welding as well as robot welding.
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Structural
Stable connections – partially mechanised solutions
Welding in construction engineering often means the joining of simple or galvanised structural steel and aluminium. Welding is carried out, for example, in the production hall, on the construction site, in the lift shaft or on the bridge. The welding process is selected according to material and application. In manual welding, lightweight and ergonomically optimal torch technology is important. Partially mechanised and automated welding, for example prefabrication, places particular requirements on the welding technology.
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Heavy Fabrication
Demanding welding tasks – special equipment
High-performance and flexible welding equipment is required for heavy engineering, which optimally supports the welders at work. In this case, thick-walled parts, some of which are difficult to access in forced positions, must be welded manually. The welding seams here must be highly stress-resistant and fulfil the robust requirements. ABICOR BINZEL offers a wide selection of high-performance standard and special torches for manual and partially mechanised welding as well as special solutions for automatic welding, for example, in the serial manufacturing of assemblies.
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Energy
Extreme loads – special welding solutions
Pipelines and tanks, windmills and turbines, solar collectors and incineration plants: The energy industry and apparatus construction have many facets. Most of them require robust, secure welding seams. In addition to steel, special materials must be frequently welded, which meet particularly high demands on stability and safety. ABICOR BINZEL offers a wide range of high-performance and ergonomic welding equipment for manual, partially mechanised and automated welding processes.
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Emerging Applications
Implementing megatrends - use innovative joining techniques
Many technological developments have an effect on joining technology. Generative or additive manufacturing processes with metallic components require the use of special welding equipment. The production of memories for electric vehicles necessitates special laser and special joining procedures in micro and macro areas. ABICOR BINZEL offers suitable solutions for partially mechanised and automated production with innovative joining techniques, conventional steels and various special materials.
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Info & Support
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ABICOR BINZEL UK Ltd.
Binzel House Mill Lane, Winwick Quay
WA2 8UA Warrington
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0044-1925-65 39 44
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