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ABICOR BINZEL, Buseck
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KURT HAUFE, Dresden
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ABICOR BINZEL Po vsem svetu
KURT HAUFE, Dresden
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MIG/MAG-varilni gorilniki
TIG-varilni gorilniki
Plazemski rezalni gorilniki
Plazemski varilni gorilniki
ROBOTSKI SISTEM
Robotski varilni gorilniki
Robotska periferija
Robotski varilni izvor
Glavni podajalni sistem MFS
Senzorika
Laser
Tehnologija odsesavanja
Sistemi za odsesavanje dima
Sistem za odsesavanje dima na gorilniku
Oprema
Vtičnice in vtiči
Držalaelektrod, Gorilniki za žlebljenje in Ogljene elektrode
Pomoč in orodja
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Varilna kemija
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Fitnes za varilce
MIG/MAG-varilni gorilniki
MB EVO PRO
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TIG-varilni gorilniki
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ABITIG
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GRIP 150 - 500
ABITIG
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GRIP Little 9 - 24
ABITIG
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GRIP Little 90 - 260
Plazemski rezalni gorilniki
ABIPLAS
®
CUT
ABICUT
Plazemski varilni gorilniki
ABIPLAS
®
WELD
Robotski varilni gorilniki
MIG/MAG-sistem varilnih gorilnikov WH / WH-PP A
MIG/MAG-sistem varilnih gorilnikov WH / WH-PP W
MIG/MAG-sistem varilnih gorilnikov ABIROB
®
W
MIG/MAG-sistem varilnih gorilnikov ABIROB
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MIG/MAG-sistem varilnih gorilnikov ABIROB
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350 GC
MIG/MAG-sistem varilnih gorilnikov ROBO Standard
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MIG/MAG-sistem varilnih gorilnikov TANDEM
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WH
TIG-sistem varilnih gorilnikov ABITIG
®
MT
PLAZMA-sistem varilnih gorilnikov ABIPLAS
®
WELD
Strojni gorilnik ABIMIG
®
SpinArc
®
Robotska periferija
ATS-Rotor
Robotski nosilec CAT3
Robotski nosilec iCAT
Robotski nosilec iCAT mini
Robotski nosilec iSTM
Robotski nosilec iSTM mini
Sistem za podajanje varilne žice MasterLiner
Postaja za čiščenje gorilnika BRS
Postaja za menjavo gorilnika TES
Priprava za odrez varilne žice DAV
Pršilna enota TSi
Nastavitvena priprava
Robotski varilni izvor
Robotski varilni izvor iROB
Glavni podajalni sistem MFS
Glavni podajalni sistem MFS-V3
Senzorika
Sistem za upravljanje s plinom EWR 2 / ERW 2 Neto
Senzor za sledenje zvaru TH6D
Senzor za sledenje zvaru TH6i
Laser
Aplikacije
Optika za lasersko spajkanje ALO1
Optika za lasersko spajkanje in varjenje ALO3
Optika za daljinsko krmiljeno lasersko kaljenje RLH-A
Optik za daljinsko lasersko varjenje RLW-A
Optika s stabilnim ostrenjem položaja BO-SF
Optika BO
Sistemi za odsesavanje dima
Sistem za odsesavanje dima xFUME VAC ADVANCED
Sistem za odsesavanje dima xFUME VAC PRO
Sistem za odsesavanje dima xFUME VAC FLEX
Naprave za odsesovanje dimnih plinov FEC
Naprave za odsesovanje dimnih plinov FES-200 & FES-200 W3
Sistem za odsesavanje dima na gorilniku
Gorilniki za odsesovanje dimnih plinov RAB GRIP
Gorilniki za odsesovanje dimnih plinov RAB GRIP HE
Vtičnice in vtiči
Vtičnice in vtiči - Sistem ABIPLUG
Držalaelektrod, Gorilniki za žlebljenje in Ogljene elektrode
Držala elektrod DE 2200 - DE 2500
Gorilniki za žlebljenje K10 - K 16
Gorilniki za žlebljenje TEAM BINZEL
®
G 3000 / 4000
Ogljene elektrode ABIARC
Pomoč in orodja
Pomoč in orodja
Hladilne enote in enote za dovajanje žice
Hladilni agregati CR 1000 / CR 1250
Podajalne naprave ABIDRIVE V2
Varilna kemija
Sprej proti obrizgom
Pasta proti obrizgom
Sredstvo proti obrizgom
Sredstvo za hlajenje
Volframove elektrode
Volframove elektrode
Fitnes za varilce
Fitnes priročnik za varilce
Fitness Exercises for Welders
Solutions
Material
Stainless steel
Aluminium
Structural steel
Special material
Process
MIG (GMAW)
MAG (GMAW)
TIG (GTAW)
Laser welding
Plasma welding (PAW)
Plasma cutting
Manual metal arc welding (MMAW)
Main focus
Manual
Automated
Thin sheet welding
Thick plate welding
Welding large parts
Health
Research and development
Process development
Stainless steel
Join securely – prevent corrosion
Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
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Aluminium
Long-lasting connections – outstanding visual appearance
Aluminium is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
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Structural steel
Numerous types – infinite possibilities
Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
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Special material
Special properties – special applications
Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
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MIG (GMAW)
Metal inert gas welding
MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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MAG (GMAW)
Metal active gas welding
MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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TIG (GTAW)
Tungsten inert gas welding
TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
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Laser welding
Laser beam welding
Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
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Plasma welding (PAW)
Tungsten plasma welding / Plasma metal inert gas welding
Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
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Plasma cutting
Plasma arc cutting
Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
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Manual metal arc welding (MMAW)
Arc electrode welding
Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
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Manual
Join securely – work effectively
Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
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Automated
Welding evenly – working economically
With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
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Thin sheet welding
Ensuring stability – avoiding thermal distortion
Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
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Thick plate welding
More efficient welding – improving quality
Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
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Welding large parts
Wide welds – long distances
Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
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Health
Reducing strain – preventing tension
Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
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Research and development
Using the test laboratory – driving innovations
ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
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Process development
Utilise competence – optimise processes
ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
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References
Manual
BOMAG GmbH, Boppard, Germany
CRIST Offshore Sp. zo.o., Gdynia, Poland
E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Kranbau Köthen GmbH, Köthen, Germany
Remontowa Shipbuilding SA, Danzig, Poland
SAMSON AG, Frankfurt, Germany
Gdansk Shipyard SA, Danzig, Poland
Automated
Bronpi Calefacción, Lucena, Spain
Gosan S.A., Bilbao, Spain
Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
WP Performance Systems, Munderfing, Austria
BOMAG GmbH, Boppard, Germany
Testing the MB EVO PRO: lighter, more flexible and cooler
BOMAG specialises in machines for compacting earth, asphalt and waste. The global market leader based in Boppard at the Rhein river has around 2500 employees worldwide. ABICOR BINZEL welding torches have been used here for over 30 years for demanding welding tasks in steel construction work. In test operations over several weeks, the new air- and liquid-cooled MB EVO PRO welding torches convinced welders and those responsible straight away.
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CRIST Offshore Sp. zo.o., Gdynia, Poland
The specialist for offshore constructions and platforms
The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
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E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Stainless and steel – for the highest demands
E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
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Kranbau Köthen GmbH, Köthen, Germany
We take a load off you
Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
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Remontowa Shipbuilding SA, Danzig, Poland
Ship conversion and shipbuilding with the highest standards
The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG
®
A T LW torches from ABICOR BINZEL for all its welding work.
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SAMSON AG, Frankfurt, Germany
Valves for measurement and control technology
SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
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Gdansk Shipyard SA, Danzig, Poland
Shipbuilders with a long tradition
The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
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Bronpi Calefacción, Lucena, Spain
100% tightness for comfortable warmth
Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
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Gosan S.A., Bilbao, Spain
Gosan products lift the world
Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
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Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
Reliable series production of hydraulic tanks
Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
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WP Performance Systems, Munderfing, Austria
World-class welding
WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
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Dejavnosti
Dejavnosti
Avtomobilska industrija in prevozništvo
Splošna proizvodnja
Ladjedelništvo in delo na morju
Gradbeništvo
Proizvodnja težke gradbene mehanizacije
Energija
Nove tehnologije
Avtomobilska industrija in prevozništvo
Popoln videz - maksimalna varnost in stabilnost
V avtomobilski industriji in prevozništvu morajo varjeni spoji izpolnjevati najvišje zahteve. Odvisno od področja uporabe je poudarek na trajanju utrujenosti, varnosti in optiki. Debela pločevina se uporabljajo za šasijo, tanka pločevina in aluminij za lahke dele karoserije, jekla z visoko trdnostjo in brez popuščanja pa za potniški del. ABICOR BINZEL nudi proizvajalcem vozil in njihovim dobaviteljem celotno ponudbo rešitev spajalne tehnike za ročne, polavtomatske in avtomatske varilne postopke.
POKAŽI
Splošna proizvodnja
Raznoliki materiali - prilagojeni varilni postopki
Od cevovodov do pisarniških stolov in bankomatov do toboganov – skoraj nič ne gre brez varilne tehnologije. Tako široko kot področje uporabe, so tudi zahteve za varilce, procese in opremo. Odločilno za izbiro varilnega postopka je material s svojimi posebnostmi. ABICOR BINZEL nudi optimalne tehnološke rešitve za skoraj vse materiale in varilne naloge – ročno, mehansko ali avtomatsko.
POKAŽI
Ladjedelništvo in delo na morju
Robustne zahteve - različne varilne naloge
V ladjedelništvu in pri delu na morju se pred varilci in opremo postavljajo najvišje zahteve. Ob tem je potrebno upoštevati tako vplive vetra in vremena, kot tudi posebnosti primarnih obloženih plošč, svobodo izkrivljanja velikih segmentov in možnost lakiranja zvarov brez potrebe po dodelavi. Varilci pogosto delajo v tesnih prostorih in v prisilnih legah s številnimi spremembami položaja in velikimi dolžinami zvarov. ABICOR BINZEL ponuja prilagojene rešitve za ročno varjenje, delno mehanizirano ter robotsko varjenje.
POKAŽI
Gradbeništvo
Stabilne povezave – delno mehanizirane rešitve
Varjenje v gradbeništvu pogosto vključuje spajanje navadnega ali pocinkanega konstrukcijskega jekla in aluminija. Varjenje poteka, na primer, v proizvodni hali, na gradbišču, v dvigalni gredi ali na mostu. Varilni postopek je izbran glede na material in uporabo. Pri ročnem varjenju je pomembna lahka in ergonomsko optimalna tehnologija gorilnika. Delno mehanizirano in avtomatsko varjenje, na primer med predpripravo, postavlja posebne zahteve glede tehnologije varjenja.
POKAŽI
Proizvodnja težke gradbene mehanizacije
Zahtevne varilne naloge - posebna oprema
Pri proizvodnji težke gradbene mehanizacije se zahteva visoko zmogljiva in prilagodljiva varilna oprema, ki optimalno podpira varilce pri delu. Pogosto je treba ročno variti debele stene, včasih težko dostopne sestavne dele v prisilnih legah in. Zvari morajo biti zelo trpežni in izpolnjevati robustne zahteve. ABICOR BINZEL ponuja široko izbiro zmogljivih standardnih in posebnih gorilnikov z ročno in delno mehanizirano varjenje, kot tudi posebne rešitve za avtomatizirano varjenje, na primer, v serijski proizvodnji modulov.
POKAŽI
Energija
Ekstremne obremenitve - posebne varilne rešitve
Cevovodi in cisterne, vetrni mlini in turbine, sončni kolektorji in sežigalnice odpadkov: Energetska industrija in proizvodnja strojev imata veliko faset. Večina od njih potrebuje robustne, zanesljive zvare. Poleg jekla je treba pogosto variti tudi posebne materiale, ki izpolnjujejo še posebej visoke zahteve glede stabilnosti in varnosti. ABICOR BINZEL ponuja široko paleto zmogljivih in ergonomičnih varilnih naprav za ročne, delno mehanizirane in avtomatizirane varilne postopke.
POKAŽI
Nove tehnologije
Uresničiti megatrende – uporabiti inovativne tehnike spajanja
Veliko tehnoloških dosežkov vpliva na tehniko spajanja. Generativni ali aditivni proizvodni procesi s kovinskimi komponentami zahtevajo uporabo posebne varilne opreme. Pri proizvodnji pomnilnikov za električna vozila je potreba po laserskih in posebnih tehnikah spajanja v mikro in makro območju. ABICOR BINZEL ponuja primerne rešitve za delno mehanizirano in avtomatizirano proizvodnjo z inovativnimi tehnikami spajanja, konvencionalnimi jekli in najbolj raznolikimi posebnimi materiali.
POKAŽI
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®
GRIP Little 90 - 260
Headquarters
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GmbH & Co. KG
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