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Professional accessories increase the performance and reliability of your torch. Ideally matched they form the basis for functional safety and a long service life.
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Rökutsugssystem och kylaggregat
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For best welding results
For tungsten inert gas welding (TIG), the non-fusing and temperature resistant tungsten electrode, in addition to the torch, the energy source and the inert gas, is a major factor for obtaining optimum results.
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Fitness för svetsare
Fitnessmanual för svetsaren
Fitness Exercises for Welders
Lösningar
Material
Stainless steel
Aluminium
Structural steel
Special material
Process
MIG (GMAW)
MAG (GMAW)
TIG (GTAW)
Laser welding
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Plasma cutting
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Main focus
Manual
Automated
Thin sheet welding
Thick plate welding
Welding large parts
Health
Research and development
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Stainless steel
Join securely – prevent corrosion
Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
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Aluminium
Long-lasting connections – outstanding visual appearance
Aluminium is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
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Structural steel
Numerous types – infinite possibilities
Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
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Special material
Special properties – special applications
Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
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MIG (GMAW)
Metal inert gas welding
MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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MAG (GMAW)
Metal active gas welding
MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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TIG (GTAW)
Tungsten inert gas welding
TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
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Laser welding
Laser beam welding
Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
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Plasma welding (PAW)
Tungsten plasma welding / Plasma metal inert gas welding
Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
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Plasma cutting
Plasma arc cutting
Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
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Manual metal arc welding (MMAW)
Arc electrode welding
Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
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Manual
Join securely – work effectively
Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
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Automated
Welding evenly – working economically
With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
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Thin sheet welding
Ensuring stability – avoiding thermal distortion
Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
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Thick plate welding
More efficient welding – improving quality
Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
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Welding large parts
Wide welds – long distances
Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
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Health
Reducing strain – preventing tension
Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
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Research and development
Using the test laboratory – driving innovations
ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
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Process development
Utilise competence – optimise processes
ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
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Referenser
Manual
BOMAG GmbH, Boppard, Germany
CRIST Offshore Sp. zo.o., Gdynia, Poland
E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Kranbau Köthen GmbH, Köthen, Germany
Remontowa Shipbuilding SA, Danzig, Poland
SAMSON AG, Frankfurt, Germany
Gdansk Shipyard SA, Danzig, Poland
Automated
Bronpi Calefacción, Lucena, Spain
Gosan S.A., Bilbao, Spain
Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
WP Performance Systems, Munderfing, Austria
BOMAG GmbH, Boppard, Germany
Testing the MB EVO PRO: lighter, more flexible and cooler
BOMAG specialises in machines for compacting earth, asphalt and waste. The global market leader based in Boppard at the Rhein river has around 2500 employees worldwide. ABICOR BINZEL welding torches have been used here for over 30 years for demanding welding tasks in steel construction work. In test operations over several weeks, the new air- and liquid-cooled MB EVO PRO welding torches convinced welders and those responsible straight away.
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CRIST Offshore Sp. zo.o., Gdynia, Poland
The specialist for offshore constructions and platforms
The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
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E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Stainless and steel – for the highest demands
E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
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Kranbau Köthen GmbH, Köthen, Germany
We take a load off you
Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
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Remontowa Shipbuilding SA, Danzig, Poland
Ship conversion and shipbuilding with the highest standards
The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG
®
A T LW torches from ABICOR BINZEL for all its welding work.
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SAMSON AG, Frankfurt, Germany
Valves for measurement and control technology
SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
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Gdansk Shipyard SA, Danzig, Poland
Shipbuilders with a long tradition
The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
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Bronpi Calefacción, Lucena, Spain
100% tightness for comfortable warmth
Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
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Gosan S.A., Bilbao, Spain
Gosan products lift the world
Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
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Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
Reliable series production of hydraulic tanks
Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
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WP Performance Systems, Munderfing, Austria
World-class welding
WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
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Industrier
Industrier
Fordonsbyggnad och transportsektor
Allmän tillverkning
Skeppsbyggnad och offshore
Byggnation
Tung maskinindustri
Energi
Nya teknologier
Fordonsbyggnad och transportsektor
Perfekt utseende – högsta säkerhet och stabilitet
I fordonsbyggnadsbranschen och transportsektorn måste svetsfogarna uppfylla extremt höga krav. Beroende på användningsområde ligger fokus på utmattningstid, säkerhet och utseende. Tjocka plåtar används till chassin, tunnplåt och aluminium till lätta karossdelar, och skevningsfritt stål till kupén. ABICOR BINZEL erbjuder fordonsbyggare och deras underleverantörer ett komplett program med svetstekniklösningar för manuella, delmekaniserade och automatiserade svetsprocesser.
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Allmän tillverkning
Mångsidiga material – anpassade svetsmetoder
Från rörledningar till kontorsstolar, från uttagsautomater till berg- och dalbanor. Nästan allt kräver svetsteknik. Lika brett som användningsspektrat är, lika varierande är kraven på svetsare, processer och utrustning. Avgörande för valet av svetsmetod är materialet och dess särskilda egenskaper. ABICOR BINZEL levererar optimala fogtekniklösningar för snart sagt alla material och arbetsuppgifter - manuellt, mekaniserat eller automatiserat.
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Skeppsbyggnad och offshore
Robusta krav – många olika svetsuppgifter
Inom skeppsbyggnad och offshore ställs det mycket höga krav på svetsare och utrustning. Påverkan från väder och vind måste tas med i beräkningen, så även de särskilda egenskaperna hos primade plåtar, skevningsfrihet i stora segment och svetsfogar som kan lackeras utan efterarbete. Svetsarna arbetar ofta i snäva utrymmen och forcerade lägen med många byten av arbetsställning, och de måste klara stora sträckor. ABICOR BINZEL erbjuder anpassade lösningar för handsvetsning och delmekaniserad svetsning samt robotsvetsning.
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Byggnation
Stabila förbindningar – delmekaniserade lösningar
I byggbranschen innebär svetsning i regel sammanfogning av enkelt eller förzinkat byggstål och aluminium. Svetsning sker t.ex. i produktionshallar, på byggarbetsplatser, i hisschakt eller på bryggor. Svetsmetoden väljs utifrån material och tillämpning. Vid manuellt svetsarbete är det viktigt med en lätt och ergonomiskt optimal pistolteknik. Delmekaniserad och automatiserat svetsning, t.ex. inom förproduktion, ställer särskilda krav på svetstekniken.
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Tung maskinindustri
Krävande svetsuppgifter – särskild utrustning
Inom den tunga maskinindustrin krävs kraftfull och flexibel svetsutrustning som stödjer svetsarna i arbetet på ett optimalt sätt. Många gånger måste tjockväggiga, delvis svåråtkomliga komponenter svetsas för hand i forcerade lägen. Svetsfogarna måste klara mycket höga belastningar och uppfylla de robusta kraven. ABICOR BINZEL har ett stort sortiment av effektiva standard- och specialbrännare för delmekaniserad svetsning, samt speciallösningar för automatiserad svetsning, t.ex. vid serietillverkning av moduler.
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Energi
Extrema belastningar – särskilda svetslösningar
Rörledningar och tankar, vindhjul och turbiner, solfångare och sopförbränningsanläggningar: energihantering och apparatkonstruktion har många olika facetter. De allra flesta av dem kräver robusta och säkra svetsfogar. Förutom stål svetsas ofta specialmaterial som klarar mycket höga krav på stabilitet och säkerhet. ABICOR BINZEL har ett stort sortiment av effektiv och ergonomisk svetsutrustning för manuella, delmekaniserade och automatiserade svetsprocesser.
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Nya teknologier
Megatrender blir verklighet – med innovativa fogningstekniker
Sammanfogningstekniken påverkas av ett antal teknologiska utvecklingar. Generativa eller additiva tillverkningsmetoder med metalliska komponenter kräver att särskild svetsutrustning används. Vid produktion av magasin för ackumulatorer för elfordon krävs särskilda lser- och specialfogningsmetoder i mikro- och makroområdet. ABICOR BINZEL har passande lösningar för delmekaniserad och automatiserad produktion med innovativa fogningstekniker, konventionella stål och varierande specialmaterial.
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28.04.2018
FEIMEC - Brazil Intern. Machinery and Equipment Exhibition
São Paulo Expo São Paulo , Brasilien
25.04.2018 -
28.04.2018
Japan International Welding Show
Tokyo Big Sight Tokio , Japan
02.05.2018 -
04.05.2018
AWS Weldmex - FABTECH Metalform Mexico Expo
CENTRO CITIBANAMEX , Mexiko
06.05.2018 -
08.05.2018
GAWDA Spring Management Conference
St. Louis Union Station Hotel , USA
08.05.2018 -
11.05.2018
Beijing Essen Welding & Cutting
Dongguan International Conference and Exhibition Centre , Kina
09.05.2018 -
11.05.2018
AIEE - Australia's International Engineering Exhibition
Sydney Showground Sydney , Australien
15.05.2018 -
18.05.2018
ELMIA Welding & Joining Technology
Elmia Exhibition Centre , Sverige
15.05.2018 -
18.05.2018
FOR INDUSTRY - International Trade Fair of Engineering Technologies
PVA Letňany Expo Prag , Tjeckien
15.05.2018 -
18.05.2018
Intertool Austria - International Trade Fair for Manufacturing Technology
Messe Wien Exhibition & Congress Center Wien , Österrike
16.05.2018 -
19.05.2018
INTERMACH - ASEAN'S Leading Industrial Machinery & Subcontracting Exhibition
BITEC Exhibition Centre , Thailand
17.05.2018 -
20.05.2018
METAL SHOW - Exhibition for Metalworking Technologies, Welding & Robotics
ROMEXPO Exhibitions Centre , Rumänien
22.05.2018 -
25.05.2018
International Engineering Fair
International Exhibition Center Agrokomplex Nitra , Slocakien
23.05.2018 -
25.05.2018
iWELDEX - Welding Incheon Korea
Songdo ConvensiA Convention Center , Sydkorea
23.05.2018 -
26.05.2018
METALTECH Malaysia
Putra World Trade Centre , Malaysia
05.06.2018 -
07.06.2018
ALAW Advanced Laser Applications Workshop
The Inn at St. John’s , USA
05.06.2018 -
08.06.2018
WELDING - International Welding Exhibition
Poznan Congress Center Posen , Polen
12.06.2018 -
14.06.2018
FABTECH Canada
Toronto Congress Centre , Kanada
20.06.2018 -
23.06.2018
Manufacturing Expo
Bangkok International Trade & Exhibition Centre , Thailand
22.08.2018 -
25.08.2018
International Metalworking Philippines
World Trade Center Metro Manila , Filippinerna
03.09.2018 -
06.09.2018
AMTS - Shanghai International Automotive Manufacturing Technology & Material Show
Shanghai New International Expo Centre Shanghai , Kina
09.09.2018 -
12.09.2018
GAWDA Annual Convention
Sheraton Seattle Hotel , USA
12.09.2018 -
13.09.2018
CANWELD Expo & Conference
RBC Convention Centre , Kanada
25.09.2018 -
30.09.2018
ITF - International Technical Fair
International Fair Plovdiv , Bulgarien
01.10.2018 -
04.10.2018
MERCOPAR
Parque de Exposições da Festa da Uva Caxias do Sul , Brasilien
01.10.2018 -
05.10.2018
WELDING Brno
Brno Exhibition Centre Brno , Tjeckien
02.10.2018 -
07.10.2018
MAKTEK Eurasia
Tüyap Istanbul Fair and Exhibition Center Istanbul , Turkiet
11.10.2018 -
13.10.2018
METALEX Vietnam
SECC - Saigon Exhibition & Convention Center , Vietnam
11.10.2018 -
13.10.2018
METAL & HARDWARE PHILIPPINES
SMX Convention Center , Filippinerna
16.10.2018 -
18.10.2018
ExpoWELDING
Expo Silesia , Polen
16.10.2018 -
19.10.2018
WELDEX
ECC Sokolniki Exhibition and Convention Centre Moskau , Ryssland
23.10.2018 -
26.10.2018
KIMEX
CECO Changwon Exhibition Convention Center , Sydkorea
23.10.2018 -
26.10.2018
EuroBLECH
Messe Hannover , Tyskland
30.10.2018 -
02.11.2018
Korea Metal Week / Laser & Sheet Metal Processing Korea
KINTEX Korea International Exhibition Center , Sydkorea
30.10.2018 -
01.11.2018
NIL Verbindingsweek Gorinchem
Evenementenhal Gorinchem , Nederländerna
06.11.2018 -
08.11.2018
AWS Welding Show / FABTECH
Georgia World Congress Center , USA
07.11.2018 -
11.11.2018
TMTS - Taiwan International Machine Tool Show
Taiching International Expo Center , Taiwan
20.11.2018 -
23.11.2018
INTERNATIONAL INDUSTRIAL FORUM
IEC International Exhibition Centre Kiew , Ukraina
21.11.2018 -
24.11.2018
METALEX
BITEC Bangkok International Trade & Exhibition Centre , Thailand
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