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Продукция
- - Сварочные горелки MIG/MAG
    Горелки серии МВ EVO PRO
    Горелки серии МВ EVO
    Горелки серии МВ ERGO
    Горелки серии MB GRIP
    Горелки серии Push-Pull Plus
    Горелки с дымоотводом серии RAB GRIP
    Горелки с дымоотводом серии RAB GRIP HE
    Горелки серии ABIMIG^® A T LW
    Горелки серии ABIMIG^® A LW
    Горелки серии ABIMIG^® W T
    Горелки серии ABIMIG^® W
    Горелки серии ABIMIG^® GRIP W
    Горелки серии ALPHA FLUX
    Система центральных разъемов
    Конфигуратор
  - Сварочные горелки WIG/TIG
    Горелки серии SR
    Горелки серии ABITIG^® GRIP 9 – 26
    Горелки серии ABITIG^® GRIP 150 – 500
    Горелки серии ABITIG^® GRIP Little 9 - 24
    Горелки серии ABITIG^® GRIP Little 90 – 260
  - Резаки для воздушно-плазменной резки
    ABIPLAS^® CUT
    ABICUT
    PSB
  - Горелки для плазменной сварки
    ABIPLAS^® WELD
  - Сварочные горелки ROBO
    MIG/MAG - серия WH / WH-PP A
    MIG/MAG - серия WH / WH-PP W
    MIG/MAG - серия ABIROB^® W
    MIG/MAG - серия ABIROB^® A
    MIG/MAG - серия ABIROB^® 350 GC
    MIG/MAG - серия ROBO Standard
    MIG/MAG - серия ROBO Compact W600
    MIG/MAG - серия TANDEM
    TIG - серия ABITIG^® WH
    TIG - серия ABITIG^® MT
    PLASMA - серия ABIPLAS^® WELD
    Machine torch ABIMIG^® SpinArc^®
  - Робото-периферия
    ATS-ротор
    Антикрэш система CAT3
    Антикрэш система іCAT
    Антикрэш система іCAT mini
    Антикрэш система iSTM
    Система подачи проволоки MasterLiner
    Станция очистки горелок BRS
    Станция обмена факелами TES
    Оборудование для откусывания проволоки DAV
    Cистема автоматизированной замены мундштуков горелок TSi
    Прибор для калибровки
  - Robot Power Source
    Robot Power Source iROB
  - Система подачи алюминиевой проволоки MFS
    Система подачи алюминиевой проволоки MFS-V3
  - Сенсоры и системы экономии газа
    Система контроля и экономии газа EWR 2 / EWR 2 Net
    Система слежения TH6D
    Система слежения TH6i
  - Лазер
    Обзор
    Оптика для лазерной пайки ALO1
    Оптика для лазерной пайки и сварки ALO3
    Оптика для усиления лазера RLH-A
    Оптика для дистанционной лазерной сварки RLW-A
    Оптика со стабильной фокусной позицией BO-SF
    Оптика BO
  - Байонетные разъемы
    Система байонетных разъемов ABIPLUG
  - Электрододержатели, cтрогачи канавок и угольные электроды
    Электрододержатели DE 2200 - DE 2500
    Строгачи канавок K10 - K16
    Угольные электроды ABIARC
  - Вспомогательные приспособления и инструменты
    Вспомогательные приспособления и инструменты
  - Блоки отвода и фильтрации дыма, блоки принудительного охлаждения
    Блок отвода и фильтрации дыма FES-200 & FES-200 W3
    Блок отвода и фильтрации дыма FEC
    Блоки охлаждения CR 1000 / CR 1250
    Устройства подачи проволоки ABIDRIVE V2
  - Антиадгезивы и охлаждающие агенты
    Спрей - предотвращает налипание брызг
    Паста - предотвращает налипание брызг
    Средство против налипания брызг
    Охлаждающий агент
  - Вольфрамовые электроды
    Вольфрамовые электроды
  - Fitness for Welders
    Фитнес руководство для сварщиков
    Упражнения для сварщиков
Решения
- - Stainless steel
    Join securely – prevent corrosion
    Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
  - Aluminium
    Long-lasting connections – outstanding visual appearance
    Aluminium is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
  - Structural steel
    Numerous types – infinite possibilities
    Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
  - Special material
    Special properties – special applications
    Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
  - MIG (GMAW)
    Metal inert gas welding
    MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - MAG (GMAW)
    Metal active gas welding
    MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - TIG (GTAW)
    Tungsten inert gas welding
    TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
  - Laser welding
    Laser beam welding
    Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
  - Plasma welding (PAW)
    Tungsten plasma welding / Plasma metal inert gas welding
    Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
  - Plasma cutting
    Plasma arc cutting
    Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
  - Manual metal arc welding (MMAW)
    Arc electrode welding
    Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
  - Manual
    Join securely – work effectively
    Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
  - Automated
    Welding evenly – working economically
    With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
  - Thin sheet welding
    Ensuring stability – avoiding thermal distortion
    Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
  - Thick plate welding
    More efficient welding – improving quality
    Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
  - Welding large parts
    Wide welds – long distances
    Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
  - Health
    Reducing strain – preventing tension
    Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
  - Research and development
    Using the test laboratory – driving innovations
    ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
  - Process development
    Utilise competence – optimise processes
    ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
References
- - BOMAG GmbH, Boppard, Germany
    Testing the MB EVO PRO: lighter, more flexible and cooler
    BOMAG specialises in machines for compacting earth, asphalt and waste. The global market leader based in Boppard at the Rhein river has around 2500 employees worldwide. ABICOR BINZEL welding torches have been used here for over 30 years for demanding welding tasks in steel construction work. In test operations over several weeks, the new air- and liquid-cooled MB EVO PRO welding torches convinced welders and those responsible straight away.
  - CRIST Offshore Sp. zo.o., Gdynia, Poland
    The specialist for offshore constructions and platforms
    The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
  - E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
    Stainless and steel – for the highest demands
    E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
  - Kranbau Köthen GmbH, Köthen, Germany
    We take a load off you
    Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
  - Remontowa Shipbuilding SA, Danzig, Poland
    Ship conversion and shipbuilding with the highest standards
    The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG® A T LW torches from ABICOR BINZEL for all its welding work.
  - SAMSON AG, Frankfurt, Germany
    Valves for measurement and control technology
    SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
  - Gdansk Shipyard SA, Danzig, Poland
    Shipbuilders with a long tradition
    The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
  - Bronpi Calefacción, Lucena, Spain
    100% tightness for comfortable warmth
    Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
  - Gosan S.A., Bilbao, Spain
    Gosan products lift the world
    Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
  - Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
    Reliable series production of hydraulic tanks
    Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
  - WP Performance Systems, Munderfing, Austria
    World-class welding
    WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
Промышленность
- - Промышленность
    Автомобилестроение и транспорт
    Общее машиностроение
    Судостроение и шельфовая индустрия
    Структурность
    Тяжелое производство
    Энергетическое машиностроение
    Инновационное машиностроение
  - Автомобилестроение и транспорт
    Совершенная оптика – самая надёжная безопасность и стабильность
    Сварное соединение в сфере автомобилестроения и транспорта должно удовлетворять самым высоким требованиям. В зависимости от сферы применения уделяется внимание таким показателям как срок службы, безопасность и оптика. Толстолистовой металл используется для транспортных средств, тонколистовая сталь и алюминий для кузовных деталей транспортных средств лёгкого типа, высокопрочные и беспосадочные стали - для пассажирских салонов. ABICOR BINZEL предлагает производителям транспортных средств и их поставщикам готовый диапазон решений по технике сборки для ручных, частично механизированных и автоматизированных сварочных процессов.
  - Общее машиностроение
    Универсальные материалы - адаптированные сварочные процессы
    От труб до офисных стульев и от банкоматов до роликовых поддонов практически ниигде не обойтись без сварочных технологий. Требования к сварщикам, процессам и оборудованию столь же разнообразны, как и диапазон их применения. Материал с его особенностями является решающим фактором для выбора сварочной технологии. ABICOR BINZEL® предлагает оптимальные технологические решения для соединения практически всех материалов и любых сварочных процессов - ручного, механизированного или автоматизтрованного.
  - Судостроение и шельфовая индустрия
    Жёсткие требования – различные сварочные задачи
    В сфере судостроения и шельфовой индустрии к сварщикам и оборудованию предъявляются очень высокие требования. При этом нужно принимать во внимание как воздействие ветра и погоды, так и особенности металла с первичным покрытием, особенности крупных сегментов и сварочных швов с возможностью лакировки без чистовой обработки. Сварщики часто работают в тесных помещениях, а также со сваркой шва с принудительным формированием, частой сменой позиций и необходимостью работать над протяжёнными участками. ABICOR BINZEL предлагает ювелирно точные решения для ручной сварки, частично механизированной, а также роботизированной сварки.
  - Структурность
    Стабильные соединения - частично механизированные решения
    Сварка в строительной промышленности часто означает соединение простой или гальванизированной строительной стали и алюминия. Сварка осуществляется, например, в производственном цехе, на строительной площадке, в шахте лифта или на мосту. Процесс сварки выбирается в соответствии с материалом и применением. Если речь идет о ручной сварке важными факторами является легкость и эргономичность горелки. Частично механизированная и автоматизированная сварка, например заводская, предъявляет особые требования к технологии сварки.
  - Тяжелое производство
    Сложные задачи по сварке - специальное оборудование
    Для тяжелого машиностроения необходимо высокопроизводительное и гибкое сварочное оборудование, которое было бы оптимальным для работы сварщиков. В таких случаях, толстостенные детали (некоторые из которых являются труднодоступными и требуют сварки в неудобном положении) необходимо сваривать вручную. Сварные швы здесь должны быть очень устойчивыми к нагрузкам и отвечать требованиям к прочности. ABICOR BINZEL предлагает широкий выбор высокопроизводительных стандартных и специальных горелок для ручной и частично механизированной сварки, а также специальные решения для автоматической сварки, например, при серийном производстве сборок.
  - Энергетическое машиностроение
    Экстремальные нагрузки - специальные сварочные решения
    Трубопроводы и емкости, ветроэнергоустановки турбины, солнечные коллекторы и мусоросжигательные заводы. Энергетическая промышленность и производтсво машин вообще зависит многих аспектов. Большинство таких производств требуют прочные и надежные сварочные соединения. Поми сталей, часто требуется сваривать и специальные материалы, которые отвечают особенно высоким требованиям предьявляемые к прочности и безопасности. ABICOR BINZEL® предлагает широкий спектр высокопроизводительного и эргономичного сварочного оборудования для ручных, частично механизированных и автоматизированных сварочных процессов.
  - Инновационное машиностроение
    Внедрение мегатрендов - использование инновационных технологий
    Большинство технологических разработок являются драйверами в объединении технологий. Генерирующие и аддитивные производственные процессы с металлическими компонентами требуют применения специализированного сварочного оборудования. Производство аккумуляторных батарей для электромобилей требует специальных лазерных и сварочных технологий соединения на микро и макро уровнях.
Сервис
- - Каталоги
    Каталоги
    Перечень запасных частей
    Обзор горелок
    Брошюры
  - Инструкции по эксплуатации
    Ручные горелки
    Роботизированные системы
    Аксессуары
    Общие документы
  - Листы-вкладыши с инструкцией
    Ручные горелки
    Роботизированные системы
    Аксессуары
  - Паспорта безопасности
    Сварочная химия
    Вольфрамовые электроды
    Угольные электроды
  - Сертификаты соответствия
    Ручные горелки
    Роботизированные системы
    Аксессуары
  - Журнал WELDER'S WORLD
  - Видео галлерея