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Laser
Aplicații
Optică pentru brazarea cu laser ALO1
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Conectori
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Portelectrozi, portelectrozi crăițuire și electrozi crăițuire
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Electrozi crăiţuire ABIARC
Accesorii și scule
Accessories for professionals
Professional accessories increase the performance and reliability of your torch. Ideally matched they form the basis for functional safety and a long service life.
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Sisteme extracție noxe și instalații de răcire
Sisteme de extracție noxe FES-200 & FES-200 W3
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Chimicale pentru sudare
Spray anti-stropi
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Electrozi Wolfram
Esențiali pentru cele mai bune rezultate la sudare
Pentru sudarea WIG, electrozii de wolfram nefuzibili şi rezistenți la temperatură, alături de pistolet, sursa de energie şi gazul inert, sunt un factor major pentru obținerea rezultatelor optime.
Arată electrozi
Fitness pentru sudori
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Soluţii
Material
Stainless steel
Aluminium
Structural steel
Special material
Process
MIG (GMAW)
MAG (GMAW)
TIG (GTAW)
Laser welding
Plasma welding (PAW)
Plasma cutting
Manual metal arc welding (MMAW)
Main focus
Manual
Automated
Thin sheet welding
Thick plate welding
Welding large parts
Health
Research and development
Process development
Stainless steel
Join securely – prevent corrosion
Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
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Aluminium
Long-lasting connections – outstanding visual appearance
Aluminium is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
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Structural steel
Numerous types – infinite possibilities
Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
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Special material
Special properties – special applications
Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
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MIG (GMAW)
Metal inert gas welding
MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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MAG (GMAW)
Metal active gas welding
MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
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TIG (GTAW)
Tungsten inert gas welding
TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
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Laser welding
Laser beam welding
Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
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Plasma welding (PAW)
Tungsten plasma welding / Plasma metal inert gas welding
Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
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Plasma cutting
Plasma arc cutting
Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
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Manual metal arc welding (MMAW)
Arc electrode welding
Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
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Manual
Join securely – work effectively
Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
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Automated
Welding evenly – working economically
With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
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Thin sheet welding
Ensuring stability – avoiding thermal distortion
Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
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Thick plate welding
More efficient welding – improving quality
Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
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Welding large parts
Wide welds – long distances
Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
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Health
Reducing strain – preventing tension
Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
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Research and development
Using the test laboratory – driving innovations
ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
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Process development
Utilise competence – optimise processes
ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
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References
Manual
BOMAG GmbH, Boppard, Germany
CRIST Offshore Sp. zo.o., Gdynia, Poland
E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Kranbau Köthen GmbH, Köthen, Germany
Remontowa Shipbuilding SA, Danzig, Poland
SAMSON AG, Frankfurt, Germany
Gdansk Shipyard SA, Danzig, Poland
Automated
Bronpi Calefacción, Lucena, Spain
Gosan S.A., Bilbao, Spain
Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
WP Performance Systems, Munderfing, Austria
BOMAG GmbH, Boppard, Germany
BOMAG GmbH, Boppard, Germany
Testing the MB EVO PRO: lighter, more flexible and cooler BOMAG specialises in machines for compacting earth, asphalt and waste. The global market leader based in Boppard at the Rhein river has around 2500 employees worldwide. ABICOR BINZEL welding torches have been used here for over 30 years for demanding welding tasks in steel construction work. In test operations over several weeks, the new air- and liquid-cooled MB EVO PRO welding torches convinced welders and those responsible straight away.
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CRIST Offshore Sp. zo.o., Gdynia, Poland
The specialist for offshore constructions and platforms
The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
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E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
Stainless and steel – for the highest demands
E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
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Kranbau Köthen GmbH, Köthen, Germany
We take a load off you
Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
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Remontowa Shipbuilding SA, Danzig, Poland
Ship conversion and shipbuilding with the highest standards
The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG
®
A T LW torches from ABICOR BINZEL for all its welding work.
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SAMSON AG, Frankfurt, Germany
Valves for measurement and control technology
SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
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Gdansk Shipyard SA, Danzig, Poland
Shipbuilders with a long tradition
The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
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Bronpi Calefacción, Lucena, Spain
100% tightness for comfortable warmth
Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
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Gosan S.A., Bilbao, Spain
Gosan products lift the world
Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
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Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
Reliable series production of hydraulic tanks
Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
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WP Performance Systems, Munderfing, Austria
World-class welding
WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
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INDUSTRII
INDUSTRII
Industria constructoare de maşini şi de transport
Producţia generală
Industria construcţiilor navale şi offshore
Construcţii
Construcţia de maşini pentru industria grea
Industria energetică
Tehnologii moderne
Industria constructoare de maşini şi de transport
Aspect perfect – siguranţă maximă şi stabilitate
Cordoanele de sudură trebuie să îndeplinească cerințele cele mai ridicate în industria constructoare de maşini şi de transport. În funcție de domeniul de aplicare, accentul se pune pe durata oboseală, siguranță și aspect. Foi groase de tablă sunt folosite pentru rame de șasiu, foi subțiri și tablă de aluminiu pentru componente ușoare de construcție, oțeluri cu rezistență ridicată și fără deformații pentru compartimentele destinate pasagerilor. ABICOR BINZEL oferă producătorilor de vehicule și furnizorilor lor o gamă completă de soluții tehnologice de asamblare pentru procesele de sudare manuale, semi-mecanizate și automatizate.
MAI MULTE
Producţia generală
Diversitate de materiale – procese de sudare adaptate
De la conducte, la scaune de birou și de la ATM-uri la roller-coastere – aproape nimic nu funcționează fără tehnologie de sudare. Cerințele pentru sudori, procesele și echipamentele sunt la fel de variate ca și gama de aplicații. Materialul cu caracteristicile sale speciale este factorul decisiv pentru procesul de sudare. ABICOR BINZEL oferă soluții tehnologice optime de asamblare pentru aproape toate materialele și sarcinile de sudare - manuală, mecanizată sau automatizată.
MAI MULTE
Industria construcţiilor navale şi offshore
Cerinţe solide – sarcini de sudare variate
În industria construcțiilor navale și offshore, cele mai ridicate cerințe sunt îndreptate către sudori și echipamente. Efectele vântului și ale vremii trebuie luate în considerare, la fel de bine ca și caracteristicile speciale ale tablelor grunduite, lipsa deformării segmentelor mari și a finisajelor sudurilor ce trebuie vopsite. Sudorii lucrează adesea în spații strâmte, precum și în poziții dificile, cu multe schimbări de poziție și trebuie să acopere distanțe mari. ABICOR BINZEL oferă soluții personalizate pentru sudarea manuală și sudarea semi-mecanizată, precum și sudarea robotizată.
MAI MULTE
Construcţii
Conexiuni stabile – soluţii semi-mecanizate
Sudarea în industria construcțiilor înseamnă adesea îmbinarea oțelului structural simplu sau galvanizat și aluminiului. Sudarea este executată, de exemplu, în hala de producție, pe șantier, în puţul ascensorului sau pe pod. Procedura de sudare este selectată în funcție de material și de aplicație. În cazul sudării manuale, este importantă tehnologia ușoară și ergonomică a pistoletului. Sudarea mecanizată și automatizată, de exemplu în prefabricare, impune cerințe speciale în tehnologia de sudare.
MAI MULTE
Construcţia de maşini pentru industria grea
Sarcini de sudură exigente – echipamente speciale
În industria construcţiilor de utilaje grele sunt necesare echipamente de sudare de mare putere şi flexibile, care să vină în ajutorul sudorilor cât mai eficient în timpul lucrului. În aceste situaţii este adeseori nevoie să se sudeze manual componente cu pereţi groşi, greu accesibile din poziţii dificile. Legăturile sudate trebuie să fie extrem de rezistente şi să corespundă cerinţelor stricte. ABICOR BINZEL oferă o gamă largă de arzătoare standard şi speciale ultraperformante, pentru sudarea manuală şi semi-mecanizată cât şi soluţii speciale pentru sudarea automatizată, de exemplu pentru producţia în serie a subansamblurilor.
MAI MULTE
Industria energetică
Sarcini extreme – soluţii speciale de sudare
Conducte și rezervoare, mori eoliene și turbine, colectoare solare și instalații de incinerare a deşeurilor: industria energetică și a construcţiei aparatelor prezintă multe aspecte. Cele mai multe dintre ele necesită suduri robuste și sigure. Pe lângă oțeluri, trebuie sudate frecvent materiale speciale care îndeplinesc cerințe exigente privind stabilitatea și siguranța. ABICOR BINZEL oferă o paletă largă de echipamente de sudare performante și ergonomice pentru operaţiunile de sudare de tip manual, semi-mecanizat și automatizat.
MAI MULTE
Tehnologii moderne
Realizarea tendinţelor majore – folosirea tehnicilor de asamblare inovatoare
Multe realizări tehnologice au efect asupra tehnicii de asamblare. Procesele de fabricare generatoare sau aditive cu componente metalice necesită utilizarea unor echipamente de sudare speciale. În cazul producţiei de rezervoare pentru vehiculele electrice, sunt necesare proceduri speciale de lipire cu laser și de asamblare specială în domeniile micro și macro. ABICOR BINZEL oferă soluții potrivite pentru producția semi-mecanizată și automatizată cu ajutorul tehnicilor de asamblare inovatoare, oțeluri convenționale și diferite materiale speciale.
MAI MULTE
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