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Katalog wyrobów
- - Uchwyty spawalnicze MIG/MAG
    Typoszereg MB EVO PRO
    Typoszereg MB EVO
    Typoszereg MB GRIP
    Typoszereg MB ERGO
    Typoszereg Push-Pull Plus
    Typoszereg RAB GRIP
    Typoszereg RAB GRIP HE
    Typoszereg ABIMIG^® A T LW
    Typoszereg ABIMIG^® A LW
    Typoszereg ABIMIG^® W T
    Typoszereg ABIMIG^® W
    Typoszereg ABIMIG^® GRIP W
    Typoszereg ALPHA FLUX
    System gniazd centralnych
    Konfigurator
  - Uchwyty spawalnicze TIG
    Typoszereg SR
    Typoszereg ABITIG^® GRIP 9 - 26
    Typoszereg ABITIG^® GRIP 150 - 500
    Typoszereg ABITIG^® GRIP Little 9 - 24
    Typoszereg ABITIG^® GRIP Little 90 - 260
  - Uchwyty do cięcia plazmą
    ABIPLAS^® CUT
    ABICUT
    PSB
  - Uchwyty do spawania plazmą
    ABIPLAS^® WELD
  - Uchwyty spawalnicze ROBO
    MIG/MAG Welding Torch System WH / WH-PP A
    MIG/MAG Welding Torch System WH / WH-PP W
    MIG/MAG Welding Torch System ABIROB^® W
    MIG/MAG Welding Torch System ABIROB^® A
    MIG/MAG Welding Torch System ABIROB^® 350 GC
    MIG/MAG Welding Torch System ROBO Standard
    MIG/MAG Welding Torch System ROBO Compact W600
    MIG/MAG Welding Torch System TANDEM
    TIG Welding Torch System ABITIG^® WH
    TIG Welding Torch System ABITIG^® MT
    PLASMA Welding Torch System ABIPLAS^® WELD
    Machine torch ABIMIG^® SpinArc^®
  - Urządzenia peryferyjne
    ATS-Rotor
    Złącze antykolizyjne CAT3
    Złącze antykolizyjne iCAT
    Złącze antykolizyjne iCAT mini
    Złącze iSTM
    Wire Feeder System MasterLiner
    Stacja czyszczenia BRS
    Stacja wymiany palnika TES
    Stacja odcinania drutu DAV
    Injection unit TSi
    Przyrząd kontrolno-nastawczy
  - Robot Power Source
    Robot Power Source iROB
  - Master Feeder System MFS
    Master-Feeder-System MFS-V3
  - Sensors
    System zarządzania gazem osłonowym EWR 2 / EWR 2 Net
    Seam Tracking Sensor TH6D
    Seam Tracking Sensor TH6i
  - Laser
    Applications
    Optic for laser brazing ALO1
    Optic for laser brazing and welding ALO3
    Optic for remote laser hardening RLH-A
    Optic for remote laser welding RLW-A
    Optic with stable focal position BO-SF
    Optic BO
  - Gniazda i wtyki
    Gniazda i wtyki - system ABIPLUG
  - Uchwyty do elektrod, uchwyty do elektrożłobienia i elektrody węglowe
    Uchwyty do elektrod DE 2200 / 2300 / 2400 / 2500
    Uchwyty do elektrożłobienia K10 / K12 / K12 T / K 16 / K16 T
    Uchwyty do elektrożłobienia TEAM BINZEL^® G 3000 / 4000
    Elektrody węglowe ABIARC
  - Środki wspomagające i narzędzia
    Środki wspomagające i narzędzia
  - Urządzenia odciągu dymów i układy chłodzenia
    Urządzenia odciągu dymów FES-200 & FES-200 W3
    Urządzenie do odciągania oparów FEC
    Układy chłodzenia CR 1000 / CR 1250
    Urządzenia do podawania drutu ABIDRIVE V2
  - Chemia spawalnicza
    Anti-Spray przeciwodpryskowy
    Anti- Pasta przeciwodpryskowa
    Anti- Płyn przeciwodpryskowy
    Płyn chłodzący
  - Elektrody wolframowe
    Elektrody wolframowe
  - Fitness for Welders
    Zestaw ćwiczeń dla spawaczy
    Fitness Exercises for Welders
Solutions
- - Stainless steel
    Join securely – prevent corrosion
    Welding stainless steel is a special challenge. To create clean seams and permanently stable connections with minimal risk of corrosion it is important first of all to determine the stainless steel exactly. After this, the welding method and the welding process must be exactly aligned to this. Welding is usually carried out with TIG, MIG, MAG and manual metal arc welding methods.
  - Aluminium
    Long-lasting connections – outstanding visual appearance
    Aluminium is a lightweight and at the same time solid material that is used wherever stable components must not weigh very much. The material is used in alloys in aerospace, as well as in the construction of railway vehicle, motor vehicles and ships. TIG, plasma, MIG or even laser welding methods are used, depending on the specification and the thickness of the workpiece.
  - Structural steel
    Numerous types – infinite possibilities
    Structural steel is a generic term used for various steels that are processed in the steel and machine engineering industries. The steel is available as rods, profiles, pipes and sheet metal in a number of thicknesses and dimensions. Structural steel is usually easy to weld, durable when handled and suitable for all conventional welding procedures.
  - Special material
    Special properties – special applications
    Special materials have special properties and are suitable for special applications. There are highly durable, strong, light or resistant special materials for various requirements. These may be particularly resistant to chemical, thermal or mechanical loads. When selecting the right welding procedure for these materials it is important to know the precise material properties.
  - MIG (GMAW)
    Metal inert gas welding
    MIG welding is a metal shielding gas welding process (GMAW) with inert gas, in which the light arc burns between a continuously fed melting wire electrode and the material. The melting electrode supplies the additive material for forming the weld. MIG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - MAG (GMAW)
    Metal active gas welding
    MAG welding is a metal shielding gas welding process (GMAW) with active gas, in which the arc burns between a continuously fed melting wire electrode and the material. The melting wire electrode supplies the additive filler metal for forming the weld. MAG welding can be used simply and economically with nearly all materials that are suitable for welding. Different shielding gases are used, depending on the requirement and the material.
  - TIG (GTAW)
    Tungsten inert gas welding
    TIG welding is tungsten shielding gas welding process (GTAW) with inert gas, in which the arc burns between a non-melting tungsten electrode and the material. TIG welding can be used simply and economically on a variety of materials. Different shielding gases are used, depending on the requirement and the material.
  - Laser welding
    Laser beam welding
    Laser beam welding - in brief: laser welding - is a beam welding process that is used to join metals. The heat required to connect the parts is generated by the laser beam which is focussed onto the weld. Laser welding is a very fast and efficient welding process that is highly suited for automated processes.
  - Plasma welding (PAW)
    Tungsten plasma welding / Plasma metal inert gas welding
    Plasma welding is a shielding gas welding process with inert gas and a further development of the TIG welding procedure. Here, the arc burns between a non-melting electrode and the material. The plasma beam, which is used as a heat source, is created by a high supply of energy that makes the shielding gas electrically conductive. The arc is constricted and thereby reaches a higher energy density than during TIG welding. Plasma welding is suitable for all electrically conductive materials.
  - Plasma cutting
    Plasma arc cutting
    Plasma cutting is a arc cutting process in which the arc burns between a non-melting electrode and the material. The heat source is a beam of very hot electrically conductive gas, the so-called plasma beam. Plasma cutting is suitable for all electrically conductive materials. Various cutting gases are used in plasma cutting depending on the requirement and material.
  - Manual metal arc welding (MMAW)
    Arc electrode welding
    Manual metal arc welding is a metal arc welding process (MMAW) in which an electrical arc burns between a sheathed rod electrode and the material. No shielding gas is used in manual metal arc welding. The sheathed melting electrode forms a shielding gas to protect the smelt and supplies additives to create the required seam. Manual metal arc welding can be used on nearly all materials suitable for welding, simply and efficiently. Shielding gas is not supplied but is created – depending on the requirement and material – when the electrode sheath melts. The procedure is also used in small and medium-sized businesses and when building ships, pipelines as well as steel constructions and bridges outdoors.
  - Manual
    Join securely – work effectively
    Manual welding, or welding by hand, is among the most demanding and stressful activities in metal construction. To join materials securely welders frequently have to work for longer periods in so-called constrained positions. To make this possible over a longer period a welding torch is needed that relieves the welder and provides optimal support during work.
  - Automated
    Welding evenly – working economically
    With recurring welding jobs automated welding ensures fast processes, constant high welding quality and, if planned correctly, short amortisation periods. Thanks to technological progress in recent years, automated welding offers clear advantages in comparison with manual welding to SMEs as well. Automated welding can also be realised with different methods.
  - Thin sheet welding
    Ensuring stability – avoiding thermal distortion
    Welding thin plates up to 3 mm thick is one of the most complex joining tasks. The aim is to create a stable connection despite the thin material gauge. To prevent distortion of the metal plate and time-consuming reworking, as little heat as possible needs to be generated on the work surface. This requires lots of experience, finesse and welding equipment that is capable of working precisely in every situation.
  - Thick plate welding
    More efficient welding – improving quality
    Joining thick steel plates like those used to build ships and machines is one of the most complex and difficult welding tasks, and often large tolerance differences and gaps need to be compensated. All parts require careful preparation to ensure permanently stable connections. Also, the required result is often only achieved after several welding processes.
  - Welding large parts
    Wide welds – long distances
    Using optimised welding equipment is essential when welding large parts because the wide welds on the parts, which are usually subject to heavy loads, must remain permanently stable and securely attached. Also, large distances often need to be bridged between the power source and the welding point. The wire and gas supplies need to work reliably and all parameters and various welding programs must be retrievable, if possible by remote control.
  - Health
    Reducing strain – preventing tension
    Welding can impact on health, which is why there is a series of statutory prevention regulations governing released gases and vapours, extreme light and high temperatures. These include the use of extractor systems, mobile extractor devices, fume extraction torches and personal protective equipment. As a leading welding equipment partner, ABICOR BINZEL wants to help welders to reduce the physical stress associated with welding.
  - Research and development
    Using the test laboratory – driving innovations
    ABICOR BINZEL is one of the quality and innovation leaders for welding torches and has made a decisive contribution to shaping the world of welding over many years. ABICOR BINZEL is particularly concerned with continuously improving products, relieving the strain on welders, researching into new processes and supporting automated welding with the objective of developing efficiency-enhancing joining technology solutions. For this reason, developers in the ARClab test laboratory work daily on optimising product solutions and testing new products thoroughly.
  - Process development
    Utilise competence – optimise processes
    ABICOR BINZEL has been a leading specialist for welding technology for over 60 years and works with very different companies, institutes and research institutes. In the Innovation and Technology Centre (ITC) experts from ABICOR BINZEL are available with their whole experience to manufacturing companies across the whole spectrum of industry. They advise and support these companies in developing and optimising their joining technology processes and help them to make their production more economic, more efficient and better.
References
- - BOMAG GmbH, Boppard, Germany
    Testing the MB EVO PRO: lighter, more flexible and cooler
    BOMAG specialises in machines for compacting earth, asphalt and waste. The global market leader based in Boppard at the Rhein river has around 2500 employees worldwide. ABICOR BINZEL welding torches have been used here for over 30 years for demanding welding tasks in steel construction work. In test operations over several weeks, the new air- and liquid-cooled MB EVO PRO welding torches convinced welders and those responsible straight away.
  - CRIST Offshore Sp. zo.o., Gdynia, Poland
    The specialist for offshore constructions and platforms
    The CRIST shipyard in Gdynia has the longest dry-dock in Poland and specialises in building giant constructions and ships for the offshore sector. About 150 people work in the shipyard's offshore sector. The company has relied on ABICOR BINZEL's flexible welding torches for many years.
  - E & F Metall- und Rohrleitungsbau GmbH, Föhren, Germany
    Stainless and steel – for the highest demands
    E & F is an experienced specialist for metal constructions and pipelines in the foodstuffs and pharmaceutical industries, as well as in other sectors with high quality demands. Over 80 welders work for the company worldwide. Following an intensive test phase, E & F has converted its welding torches to product solutions from ABICOR BINZEL.
  - Kranbau Köthen GmbH, Köthen, Germany
    We take a load off you
    Kranbau Köthen GmbH develops and manufactures individual special, process and automatic cranes. The company was founded in 1934, has around 250 employees and supplies customers all over the world. As a long-term industrial user, Kranbau Köthen also supports ABICOR BINZEL in developing and testing new products and technologies.
  - Remontowa Shipbuilding SA, Danzig, Poland
    Ship conversion and shipbuilding with the highest standards
    The Remontowa shipyard in Gdansk is one of the leading shipyards for ship conversions in Europe. The company was founded in 1952 and carries out over 200 ship repairs and conversions annually. Following a convincing test, the shipyard now uses ABIMIG^® A T LW torches from ABICOR BINZEL for all its welding work.
  - SAMSON AG, Frankfurt, Germany
    Valves for measurement and control technology
    SAMSON AG is one of the world's leading appliance manufacturers for measurement and control technology. The company stands for quality technical workmanship, entrepreneurial continuity and great innovative capabilities. In order to realise different manual and automated welding work securely in the desired quality, Samson AG relies on welding torches from ABICOR BINZEL.
  - Gdansk Shipyard SA, Danzig, Poland
    Shipbuilders with a long tradition
    The tradition-steeped Gdansk Shipyard counts flexibility and versatility among its strengths. It demands both from its workforce and their tools. The shipyard relies on welding torches from ABICOR BINZEL to enable its welders to carry out their work optimally.
  - Bronpi Calefacción, Lucena, Spain
    100% tightness for comfortable warmth
    Bronpi Calefacción, based in Lucena, southern Spain, develops and manufactures high-quality fire places, wood burning stoves and pellet heating systems. The company was founded in 1985 and has over 200 employees. Along with Spain, the main sales markets are above all England and other European countries. Bronpi relies completely on ABICOR BINZEL products for welding technology.
  - Gosan S.A., Bilbao, Spain
    Gosan products lift the world
    Since 1971 Gosan has supplied mechanical components for lifting, conveying and storage systems all over the world. The market leader focusses on customised welded sheaves for lifting heavy loads. To ensure that all quality and safety requirements are fulfilled, Gosan uses technology from ABICOR BINZEL for automated and hand welding work.
  - Stahl Maschinenbau GmbH & Co. KG, Perkam, Germany
    Reliable series production of hydraulic tanks
    Stahl Maschinenbau in Perkam, Bavaria, specialises in the development and production of hydraulic and diesel tanks for construction machines, cranes and industrial lifts. The company meets the high standards for quality and series production among other things through the use of robot welding technology from ABICOR BINZEL.
  - WP Performance Systems, Munderfing, Austria
    World-class welding
    WP Performance Systems has already won over 300 world championships. Because in motorcycle racing there's hardly a single professional who does not use frames from the Austrian manufacturer. High-end chassis from WP are regularly found among the leaders both off-road and in road races. One reason: their high quality, which is enabled as well with the help of ABICOR BINZEL welding technology.
Sektory
- - Sektory
    Sektor motoryzacyjny i transportowy
    Produkcja ogólna
    Budowa statków i offshore
    Budownictwo
    Budowa maszyn ciężkich
    Energetyka
    Nowe technologie
  - Sektor motoryzacyjny i transportowy
    Doskonały wygląd — maksymalne bezpieczeństwo i stabilność
    W sektorze motoryzacyjnym i transportowym połączenia spawane muszą spełniać najwyższe wymagania. W zależności od obszaru zastosowania nacisk kładzie się na trwałość zmęczeniową, bezpieczeństwo i wygląd. Do produkcji podwozi stosuje się grubą blachę, do produkcji lekkich części karoserii — cienką blachę i aluminium, a do produkcji kadłubów nadwozi — wysokowytrzymałą i wolną od odkształceń stal. Firma ABICOR BINZEL oferuje producentom pojazdów i ich dostawcom kompletną paletę rozwiązań łączenia do procesów spawania ręcznego, częściowo zmechanizowanego i zautomatyzowanego.
  - Produkcja ogólna
    Różnorodne materiały — odpowiednie metody spawania
    Od rurociągów po krzesła biurowe i od bankomatów po kolejki górskie — bez techniki spawania prawie nic nie można stworzyć. Tak różnorodne jak szeroki jest zakres zastosowań są wymagania stawiane spawaczom, procesom i sprzętowi. Decydującym czynnikiem przy wyborze metody spawania jest materiał i jego szczególne właściwości. Firma ABICOR BINZEL oferuje optymalne rozwiązania z zakresu techniki łączenia do niemal wszystkich materiałów i zadań spawalniczych — ręcznych, zmechanizowanych lub zautomatyzowanych.
  - Budowa statków i offshore
    Duże wymagania — różnorodne zadania spawalnicze
    Spawaczom i urządzeniom najwyższe wymagania stawia się w sektorze budowy statków i offshore. Należy przy tym uwzględnić wpływ wiatru i warunków atmosferycznych, jak również właściwości zagruntowanej blachy, brak odkształceń dużych segmentów i brak konieczności dodatkowej obróbki możliwych do pomalowania spoin. Spawacze często pracują w ciasnych przestrzeniach i w wymuszonych położeniach wymagających wiele zmian pozycji, musząc pokonywać duże odległości. Firma ABICOR BINZEL oferuje dopasowane do indywidualnych potrzeb rozwiązania do spawania ręcznego i częściowo zmechanizowanego, jak również do spawania z użyciem robota.
  - Budownictwo
    Stabilne połączenia — rozwiązania częściowo zmechanizowane
    Spawanie w budownictwie często oznacza łączenie zwykłej lub ocynkowanej stali konstrukcyjnej i aluminium. Spawanie może odbywać się między innymi w hali produkcyjnej, na placu budowy, w szybie windy lub na moście. Metodę spawania dobiera się w zależności od materiału i zastosowania. W przypadku spawania ręcznego ważne są lekkie i jak najbardziej ergonomiczne palniki. Częściowo zmechanizowane i zautomatyzowane spawanie, np. w procesie prefabrykacji, stwarza szczególne wymagania przed techniką spawania.
  - Budowa maszyn ciężkich
    Wymagające zadania spawalnicze — wyposażenie specjalne
    Budowa maszyn ciężkich wymaga wydajnego i elastycznego sprzętu spawalniczego, który w optymalny sposób wspiera spawaczy w ich pracy. Grubościenne, po części trudno dostępne elementy często muszą być spawane ręcznie w wymuszonych położeniach. Spoiny muszą być bardzo wytrzymałe i spełniać wysokie wymagania. Firma ABICOR BINZEL oferuje szeroką gamę wysokowydajnych palników standardowych i specjalnych do spawania ręcznego i częściowo zmechanizowanego, jak również rozwiązania specjalne do spawania zautomatyzowanego, na przykład do seryjnej produkcji zespołów elementów.
  - Energetyka
    Ekstremalne obciążenia — specjalne rozwiązania spawalnicze
    Rurociągi i zbiorniki, wirniki silników wiatrowych i turbiny, kolektory słoneczne i spalarnie odpadów: przemysł energetyczny i inżynieria przyrządów obejmuje wiele aspektów. Większość z nich wymaga wytrzymałych i bezpiecznych spoin. Oprócz stali, często konieczne jest spawanie materiałów specjalnych, które spełniają szczególnie wysokie wymagania w zakresie stabilności i bezpieczeństwa. Firma ABICOR BINZEL oferuje szeroką gamę wydajnych i ergonomicznych urządzeń do spawania ręcznego, częściowo zmechanizowanego i zautomatyzowanego.
  - Nowe technologie
    Realizacja popularnych trendów — wykorzystanie innowacyjnych technik łączenia
    Wiele osiągnięć technologicznych ma wpływ na technikę łączenia. Generatywne lub addytywne procesy produkcyjne z wykorzystaniem metalowych podzespołów wymagają zastosowania specjalnych urządzeń spawalniczych. Produkcja akumulatorów do pojazdów elektrycznych wymaga zaawansowanych procesów laserowych i łączenia specjalnego w skali zarówno mikro, jak i makro. Firma ABICOR BINZEL oferuje odpowiednie rozwiązania do częściowo zmechanizowanej i zautomatyzowanej produkcji z wykorzystaniem innowacyjnych technik łączenia, stali konwencjonalnych i różnorodnych materiałów specjalnych. ]
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